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Home My WebLink About8.1 Motion to Accept Bid Results for Public Works HVAC ReplacementBoardDocs® Pro Agenda Item Details Meeting Category Subject Access Type Preferred Date Absolute Date Fiscal Impact Dollar Amount Budgeted Budget Source Recommended Action Public Content Information Page I of 3 8.1 Motion to accept bid results for Public Works HVAC Replacement in an amount not to exceed $259,600. Public Action Sep 18, 2018 Sep 18, 2018 Yes 259,600.00 Yes Capital Improvement Fund Accept the bid from C. Acitelli Heating & Piping Contractors, Inc. of Villa Park, IL to construct the 2018 Public Works HVAC Replacement Project in an amount not to exceed $259,600. The Public Works facility has eight (8) heating -only roof top units that were installed during construction of the facility in 1988. These units heat the main garage and vehicle maintenance area of the building. Staff facilitated a condition assessment of these eight (8) units in 2013 and found four (4) of the units were in need of immediate replacement. The other four (4) were in a condition which replacement could wait a few more years. During the spring of 2015 the Village replaced the four (4) poorly rated units and salvaged useful parts to keep for the other four (4) remaining units operational until they could be scheduled for replacement. In addition, the Public Works Facility has a hot water heating system (boiler) that is original to the building. The boiler has been inspected on several occasions. During the last inspection (2015), it was determined the boiler is nearing the end of its useful life and should be replaced. On July 10, 2018, the Village Board awarded a contract to CS2 Design to prepare bid documents, oversee the bidding process, and provide construction management services for the replacement of the remaining four (4) units and the boiler. The bid specifications included a base bid for the replacement of the four (4) roof top heating units and an alternate bid for the boiler. Bid Results Appropriate bid documents were developed by CS2 and a bid notice was placed in local papers and on the Village"s website. As part of the bid process, a mandatory pre-bid meeting was held on August 1, 2018 at the Public Works facility. CS2 Design was on site to provide an overview of the project and to answer questions from the nine (9) potential bidders in attendance. Sealed bids were publicly opened at 1:00 p.m. on August 13, 2018. Six (6) bids were received, and the results are as follows (listed in ascending order of base bid): Bidder Base Bid Alternate Bid (Roof Top (Boiler) https://www.boarddocs.com/il/vomp/Board.nsf/Public 9/20/2018 BoardDocs® Pro � 11101 �Jqgiig;i� a :�II , I III, 1 111•, � 11 1 10 L q 11! I I I 9 " - 'I.11 11 11, TO ro 11WO Is - T 0 I 111mat I FT -1 to Page 2 of 3 All bidders submitted a cost for the replacement of four (4) roof top units (base bid) and a cost to replace the boiler (alternatc bid). The total cost of the base bid and alternate bid exceeds the amount of funds available for the project. Review of the bids reveals that the costs for base bid work (roof top units) are consistent with the engineer's estimate of probable cost ($295,000). However, the costs submitted for the alternate bid (boiler) significantly exceed the engineer's estimate ($75,000). Due to thc substantial negative variance between the estimate and the lowest cost bid ($136,000) for this work, staff recommends awarding a contract solely for base bid work. a, Staff and CS2 Design will re-examine the bid specifications and scope of the alternate work (boiler) to identify and mitigate thC cause(s) for the negative variance. Subsequently, the work will be budgeted and re -bid at a later date. C. Acitelli Heating & Piping Contractors, Inc. (Acitelli) of Villa P. IL submitted the lowest cost bid. Staff andCS2 confirmeI Acitelli Heating & Piping"s response was inclusive of all bid requirements and the contractor has shown a good understanding o the project. ) Staff has contacted all references provided by C. Acitelli Heating & Piping. All responses were positive. Furthermore, Acitelli Heating & Piping has worked with CS2 on many projects with positive results. The firm has not performed any prior work for the Village of Mount Prospect. However, staff has concluded that the firm is well qualified to perform the proposed work at their submitted bid price. It is recommended that a 10% contingency be included in the project award to allow for quantity variances and unanticipate conflicts. For this project, a 10% contingency added to the lowest base bid would result in a total contract award o $259,600.00. (Base Bid: $236,000 + Contingency: $23,600 = Total Recommended Award: $259,600). )1 1. Accept bid from C. Acitelli Heating & Piping in the amount of $259,60 2. Action at discretion of Village Board. I Staff Recommendation https://www.boarddocs.com/il/vomp/Board.nsf/Public 9/20/2018 Heating Total Bid Units) (Base Bid Alternate bid C. Acitelli Heating & Piping $236f000 $136f000 $372f000 Contractors, Inc. Amber Mechanical Contractors, $298f3OO 14 ,000 $446f300 Inc. F.E. Moran, $298f6OO $143f500 $442,100 Inc. RI OImes Company $335,666 $129,140 $464, 06 Air Con Refrigeration $337,103 $147f807 $484,910 Oak Brook Mechanical $363f400 $158f400 $521f800 Services, Inc. � 11101 �Jqgiig;i� a :�II , I III, 1 111•, � 11 1 10 L q 11! I I I 9 " - 'I.11 11 11, TO ro 11WO Is - T 0 I 111mat I FT -1 to Page 2 of 3 All bidders submitted a cost for the replacement of four (4) roof top units (base bid) and a cost to replace the boiler (alternatc bid). The total cost of the base bid and alternate bid exceeds the amount of funds available for the project. Review of the bids reveals that the costs for base bid work (roof top units) are consistent with the engineer's estimate of probable cost ($295,000). However, the costs submitted for the alternate bid (boiler) significantly exceed the engineer's estimate ($75,000). Due to thc substantial negative variance between the estimate and the lowest cost bid ($136,000) for this work, staff recommends awarding a contract solely for base bid work. a, Staff and CS2 Design will re-examine the bid specifications and scope of the alternate work (boiler) to identify and mitigate thC cause(s) for the negative variance. Subsequently, the work will be budgeted and re -bid at a later date. C. Acitelli Heating & Piping Contractors, Inc. (Acitelli) of Villa P. IL submitted the lowest cost bid. Staff andCS2 confirmeI Acitelli Heating & Piping"s response was inclusive of all bid requirements and the contractor has shown a good understanding o the project. ) Staff has contacted all references provided by C. Acitelli Heating & Piping. All responses were positive. Furthermore, Acitelli Heating & Piping has worked with CS2 on many projects with positive results. The firm has not performed any prior work for the Village of Mount Prospect. However, staff has concluded that the firm is well qualified to perform the proposed work at their submitted bid price. It is recommended that a 10% contingency be included in the project award to allow for quantity variances and unanticipate conflicts. For this project, a 10% contingency added to the lowest base bid would result in a total contract award o $259,600.00. (Base Bid: $236,000 + Contingency: $23,600 = Total Recommended Award: $259,600). )1 1. Accept bid from C. Acitelli Heating & Piping in the amount of $259,60 2. Action at discretion of Village Board. I Staff Recommendation https://www.boarddocs.com/il/vomp/Board.nsf/Public 9/20/2018 BoardDocs® Pro Page 3 of 3 Staff recommends that the Village Board accept the bid from C. Acitelli Heating & Piping Contractors, Inc. of Villa Park, IL to construct the 2018 Public Works HVAC Replacement Project in an amount not to exceed $259,600. 20"1.8 1 --NAC VvoIII III(2�Z�KS AC�l.� '�[��'�'�"��'�'�'��.�.�.�.�.��.�.�.�.�.��-�[ df ,34-9 IIS III,,,) 20"1.8 1 --NAC VvoIII II III,,, ,IIS III,,, III III........... ,IIS III ,IIS '''' III ,IIS IIS tf (`.',1�1408 K[:.13) ��:.)Vv ��ZOO�f 1 q�- Uni�-�--s JI�- g (507 K[:.3) 1,, -)VV 1-----1VACSI�-)e(',. i -a w i in g s (3 4 9 6 K [:.13) Administrative Content Executive Content Motion & Voting Accept the bid from C. Acitelli Heating & Piping Contractors, Inc. of Villa Park, IL to construct the 2018 Public Works HVAC Replacement Project in an amount not to exceed $259,600. Motion by Michael Zadel, second by Colleen Saccotelli. Final Resolution: Motion Carries Yea: William Grossi, Eleni Hatzis, Colleen Saccotelli, Michael Zad) https://www.boarddocs.com/il/vomp/Board.nsf/Public 9/20/2018 BID FORM 2018 HVAC Replacement at Village of Mt. Prospect PublicWorks Facility Village of Mount Prospect Department of Public Works, FROK -C. ACITEILI HEATING& 111PING C0NYRA(.'1`T0RS, ING (hereinafter called "Bidder") TO: Office of the Village Manager, 31d Floor 50 South Emerson Street Mount Prospect, Illinois 60056 (hereinafter called "Village" or "Village of Mount Prospect"') The fl -TON '11TA I k1 . . .. ... .......... -_ --- -_ bidders have familiarized themselves with the 'work and probable work conditions required under this Bid affecting the cost of the, work and with the Bid! Documents which include: ]KIPMRAMMIS a -I Instructions for Bidders General Conditions and Special Provisions Specifications Bid Form Affidavit — Bid Certification Form Bid Security Bid Sheet — 2018 HVAC Replacement at Village of Mt, Prospect Public" orbs Facility Contract Document Labor and Materials Payment bond form Performance Bond Form Therefore, the Biidder hereby proposes to furnish all supervision, technical personnel, labor, materials, tools appurtenances, equipment, and services (including all utility and transportation services) required to construct and complete the Work, all in accordance with the above listed documents, Bidder agrees to perform all of the Wod provide the equipment and materials described in the Bid Documents, as follows: Bidder has bid on all! items and has prow a price for all items. The Bidder acknowledges that it is responsible for verification of all pipe sizes and depths priori6t the ordering of materials. 018 HVAC Replacement 33 The Bidder will', complete and providbor, equipment, materials and mioJI' (if applicable) to perform the Work as incidental to the fixed item price for each item proposed. In submitting this bid, the Bidder understands that the Village of Mount Prospect reserves the right to add to or subtract from the estimated quantities. The Village of Mount Prospect intends to award one (1) contract (if at all) for the items A id, If written notice of award od�, em,ail:led or otherwise delivered to the Bidder at any time before this bid is withdrawn, the Bidder agrees to execute and deliver the contract in the prescribed form and fuirnish payment and pe,rformiaince bonds, or letter of credit, and the 'insurance certificates required by the Bid Documents to the Village within ten (101) days after receiipt. The Bidder, and as successful bidder/Contractor upon award of the Contract understands aind agrees to the followi,ngi gm Lzarm im I lizallizis I w -R810 411 i 2) The Contractor ag'rees, to comply with, all applicable state and federal laws, ruliles and: regulations, and county and municipa,l ordinances, as described in the Generail Conditions. All Addenda pertaining to thiis project shall be acknowledged by the Bidder in the spaces provided below� Acknowledgement by Bidder or Date No. Date Authorized. tpresentative Acknowled d 0I 1 IVAC Rel',flacenient �4 11pon award the contract the T'illage wil�i send Notice of Award to the successful bidder, the bidder must then eixecute the contract and" provide the required bonids or letter of credit a,nd certificate of insurance to the Village within ten (1'10) days. The Village will then issue a written Notice to Proceed, which starts the performance period and the contractor then has ten (10) days to commence work. The contractor shall reach substantial' completion and final completion based on the work schedule specified iln Section 01010 Summary of Work. Failure to complete the work in the designated: time frame may result in the Director of Public Works withholding compensiation due the contractor for failure to complete the said work in the designated time framie, calling the bonds, or talking such other action as may be available, S rity in the sum of ten (101%) percent of the amouint bid in form of (check one)� I d Bond Certified Check Bank Cashier's Check is attached hereto in accordance with the "Instructions for Bidders". This Bid Submittal contains the following: 1) Bid Form 2) Affidavit — Bid Certification Form 3) Bid Security 4) BID SHEET(S) — 2018 HVAC Replacement at Village of Mt. Prospect Public Works Facility Name of Firm/Bidder: C. Acitelli Heating & fliping Contractors, Inc. 0 REEM TitlePre Cont5ct Information: Official Addresish 813 Si Villa Avenue um�� Villa Park, 110 60181 630-832-4645 Email: cacitelli @aci tell L C0111 IL Lill 1UNINWANIOW I I I a 1. a 1.5 2018 J-1VAC Replacemew 'I , Company/Firm Name-, C. Acitelli Heating& Piping Contractors,inn. Address, 813 S Vffla Avenue, Villa hark, 11, 60181 is President (sole owner, partner, joint ventured, President, Secretary, etc.) of (". Acilefli [Jeating & Piping Contractors, Inc. (Name of Company) and has the authority to equired by this, affidavit,. Section I Noin Collusioin The undersigned certifies that thiis bid is genuine and not collusive or a sham, that said, bidder has not colluded, conspired, connived or agreed, dor ind�irectly, with any bidder or persioin', to put in a sham bid or to refrain from bidding, and has not in any manner, directly, or indirectly, sought by agreement or collusion, or communicatioany person, to fix the bid price, element of this bid, or of that of any other bidder, or to secure any advantage against any other bidder or any person interested in the proposed contract, Section It Bid Rigging and RotaKir( M! The undersigned g Contractors, Inci (Name of Company) is not barred from bidding or contracting as a- of a conviction for violations of state laws pw,iting bid rigging or bid rotating or any similar offense of any state of the United States, as provided in Sections 33E-3 and 33E-4 of the Iffinois Criminal Codei, 720 ILCS 5/'33E- 3, 33E-4. Section III Drug Free Workplace The undersigned further states that C. Acitelli fleating & P'iL)ing Contractors, Inc. ('Name of Company) provides a drug free workplace, pursuant to the Drug Free Workplace Act, 30 ILCS 580/1, el seq�., and has, to the, extent not covered by a collective bargaining that deals with the subject of the Substance Abuse Prevention in Public Works Projects Act�, 820 lLCS 265/1 et seq., a substance abuse prevention program that meets or exceeds these requirements of that Act�, Section [V Tax Payment The undersigned further states that C. Acitelli Heating & PiL)ing Con tractors, Inc. (Name o Company) is not delinquent in payment of any taxes to the Illinois Department of Revenue, in accordance with Illinois Copiled Statues, 65 ILCS 5/11-42.1, The uindersiigned understands that making a false statement regarding delinquency in taxes is a Class A Misdemeanor and, addon voids the contract and allows the mulnicipality to recover all amounts paid to the individual or entity under the contract in civil action. 20 � 8 1 INAX Rqflaccmerst 36 ....... . ........... ... . . . . ...... .. ... . .. Pursuant to Section 2-105(A) of the Illinois Human Rights Act, 775 ILICS 5/2-105 (A), every party to a public contract must� "Have written sexual harassment policies that shall include, at a minimum, the following information: (1) the illegafity of sexual harassment-, (11) the definition of sexual harassment under State lawb, (III) a description of sexuaill' harassment, UtfliZing exampleor's internal r_iAUL2A&jw' ill, I'll 11 W, w , 12 P.M. ENIMME] A "public contract" includes: _every contract to which the State, any of its, political subdivisions or any municipal corporation is a party." 775 ILLS 5/1-1103 (M) (2002), The undersigned further states that G Acilelli firaura& Piping Contractors, Inc. (Gurria of Company) has a written sexual harassment policy in place in full compliance with 7751 ILLS 5/2'- 105 (A) (4), It is expressly understood the foregoing staternents and representations and promises are made as a condition to the right of the bidder to receive payment under any award made under the terms and provisions of this bid. 1127.21wer-Mrs =A- NO aluffMIRIr r w,11 1 111 111 11, 11 IF ni 1 ��I =1111111 1 1 InMEW MM= U14 Ir - befo e me this 13 day of August , 20 18 limmi M011 4' Ms Zoirels: Title: President 201 18 14VA C Rep] acerneiii 3 7 Cfl'10AL rSEAL Notary Public RR -UID A ANIN A,Cl FELLI NO IARY PUBLIC, STATE OF LUNOIS MY CCIM,MSSIQN EXPRE3,0fad 18i'20 ...... . . . . . Title: President 201 18 14VA C Rep] acerneiii 3 7 Included with this bid is a bank cashier's check, certified check or bid bond in the amount of , being ten percent (1 O%i) of the, total amount bid by C. Acitelh Heating & Pipffig , the Bidder, in favor of the Vil�lage of Mount Prospect, It is hereby agreed that, should Bidder be awarded the Work cointempilated under this bid and fail or refuse to execut�e a contract for said Work, or wwwovide the required payment and' performance bonids, or letter of credilt, and certificate of insurance, then this security, in the amount stipulated above, shall be forfeited and' may be retained, by the Village of Mount Prospect as liquidated damages and, not as a penalty. All bdo remain firm for a period of ninety (90) days after bid opening date, SUBMITTED THIS 13th DAY OF August s 2018. MMKME3�r '. Acitelli Heating & Piping Contractors,`In c. 1 --ro ro M- Charles Apit ellilr., President — Bidder's Agent and Agent's Title 1� I I � � � I � � R � i 3= M Nobidder is a corporation, the bid must be signed by an authorized officer of the corpoon, attested and sealed by the secretary or other authorized officer. MIN 31ZMEE839�== 20 18 HVAC Replaceinew 3 8 018IFF-11111 M#ff*Ti WOMEN a" M13M 4 I oil Submitted thilsi 13 day of August 201& Mark outside of envelopie: "2018 HVAC Replacement at Village of Mt. Prospect Public Works Facility"' and deliver to the Village Manager's office at 60 South Emerson Street 3rd' Floior, Mount Prospect, Illinois, 60056, by 1:00 p.m., August 13,, 2018. The Bidder(s) will complete the Work for the following prjce(s); ABASE BID: LUMP SUM BID FOR REPLACEMENT OF ROOFTOPUNITS (RTU -4, 5, 6, and 9) AT VILLAGE OF MT, PROSPECT PUIBLIC WORKS FACILITY For performing and providing all labor, materials,, necessary equipment and a1T utilities, transportation and services necessary to perform and complete in a workmanlike manner all work required to complete the proposed work indicated in the bidding documents In accordance w,ith the Plans and Specifications. This total bid is a lump surn price oif: 'I"wo hundred thirty six thousand and 00/10O Dollars (Written) ($ 236,00U)0 (Figures) B. ALTERNATE1: COST TO FURNISH AND INSTALL ALL WORK ASSOCIATED WITF REPLACING THE HOT WATER HEATING SYSTEM. One hundred thirty six I housand and 00/100 Dollars (Written) ($ 136 t,0 20 18 1 IVAC Replacement 39 C. Acitelh Ficating & Piping Contractors, Itic. Name of Comipany/Firm 813 S, Villa Avenue, Villa Park, 11, 60181 Address of Company/Firm By: Phone: 630-832-4645 Date submitted: — August 13 2018 C. Acitelli Heat: inE & PiL)ing Contractors, Inc, Charles Acitelli COMPANY OWNER 813 S Villa Avenue Villa Park, 11, 60181 630-832-4645 ADDRESS CITY, STATE, ZIP PN- ONE# August 13 2018 SII GNAT7 DATE W 'I , 0 0 W4#iil*.§ 1" MAN V 41 U M, A J4 14 14 1 WTV IWA 11.4UNMIM0 A16:WIVADMINI , .... . . ... 2JAMAR A 14W1 4 A - 2018 HVAC Replacement 40 THIS Contract (hereinafter the "Contract") is entered into on this _ day by and between the VILLAGE OF MOUlNIIT PROSPECT, an Illinois municipal corporation (hereinafter the "Village"), and , an (hereinafter the ontractor") (Villaige and Contractor sometimes referred to individually as0, rty" and collectively as "Parties"), 'A1011 WH ' EREAS, the Village has solicited competitive bids f HVAC, Replacement at Village of Mt. Prospect Public Works Facility"; and ssociate WHEREAS, the Contractor submitted a biid to p work a N h the 2018 HVAC Replacement at Village of Mt. Prospect ks Facility ((herei a er and LTP.0 9 11 ge has awarded thA "IMME LU pel MIMI YnFlTonk assuclatev-171k Milt., Prospect Public Works Facility to the Contracto, the execution of this Con'tract� NOW, THEREFORE, for and of their mutual promises, covenants, undertakingis and agreements, the part a Ilows: iNM ns, set forth in the Contract Documents, and include the foIIowingL-� d—j)AC--LUXe-*tS- ed to be included in number 6* k. W11 -performance and labor and materials payment bonds, or letter olf ARTICLE 11 — PERFORMANCE BY CONTRACTOR 1 . The Contractor agrees to perform the work, including all labor, materials, equi�pment and services, in accordance with the terms and conditions set forth in the Contract Documents (hereinaifteir the "Work"). 2. The Contractor acknowledges that the Village reserves the right to add to or subtract from the estimated quantities. 2018 1 IVAC RepNcement 3. The Conitraictor certifies that it will comply with all state and federal laws and iregons, and coiunty and municipal ordinances, as set forth in the General Conditions, ARTICLE III — PERFORMANCE BY VILLAGE The Village agrees to pay the Contractor for its performance of the Wo manner and amount provided in the Contract Documents. �e tr No of this Contract, unless A, &vim M!!j!WM5WLM"W I'll j,jr!S W The Contractor shall commence perforr� the Work, in accordance with the schedull, Le MilWREBUT3791-1 M-1 Unless otherwise Laikja- . - e . W4�� fim tract �Docwnments biut in no 'lage's receipt of this Contract, execuited and approivail of the payment and I �rtificate of insurance reqiuired by the 'WIMW'required under this Contract shall'i be made in follows: W W W 0 N -o mmes Notices shall be deemed effective when received by personal service or reigiistered or certified U.S. mail, postage prepaid and receipt requested, to the address so specified. Eiither Party may, by written notice to the other, cha,nge own mailing address. 201t 8 H V M." Rep I acenieni IM alreman Ma j m zym agg,711:01 N' k 10MINTS] 0 - of the Village, except to the extent that the Contract Documents pro ARTICLE VIII - DEFAULT BY VILLAGE In the event of a material default bage u:nder this Contract, the Village sha,ll" have termination of this Co,ntract�. The failure to pay a contested invoice sh�all not be c:onsidered a material default. Upon termination, the Village shall be responsible to, pay any uncontested payments due for work performed, 2018 M, Rep�acement 43 ARTICLE IX — VENUE The parties hereto agree that for purposes of any la,wsuit(s) between them concerning this Agreement, its enforcement, or the subject matter thereof, venue shall be in Cook County, Illinois, and the laws of the State of Illinois shall govern the cause of actioni. ARTICLE A - SE'TERABILITY OF CO If any term of this Contract is held b unenforceable, the remainder of the C will not be affected, ARTICLECUMULATIVE REMEDIES The exercise or failure to exercise any legal rig_w, s associated with a' of default or breach hereunder by either Party will not co e a waiver or fw any other rights and remedies, and will be without ppre' e to the enforcement of other right or remedy available by law or autho w11 is ContMW. v Should' a dispute arise between th conditions of the Contract, or the res Partv, the d i nated ro eCt Derson 1111111111101116 0 M Wel mill oil LIWIRO 211PRISM— 1 0 a I 11,11 11111!P1 i 11111111111 111 111FOR1111 1 1 1 1 11 1X;kq2""zMLW- 1 4 - # fiediation process. Eacoh Party shalloo bear its own cedo psts i�n reparing and c 0 t that the csts, if any, f the actual miatin IrlimptVA I e;; ua"llyrhepParties. The mediation process is defined as follows: �h I I s,hall select utually agreeable mediator from American Arbitration cl I or any other agreeable list to aid the Parties in resolving the dispute. The that w be an employee or former employee oParty. The first meeting ca hosen by the Village, At the meetings, each Party may present rg s to the mediator. The mediator's decision shall be not being e r P oo,sWz, j,", I In the e9qp�hat the foregoing steps fail to resolve the dispute, either Party may bring suit .n the Circuit Court of Cook County, Illinois. ARTICLE XIV - ASSIGNMENT No rights or interest in this Contract may be assigned by Contractor without prior written notice being provided by Contractor to the Village and the Village's written approval�. The Village shall not unreasonably withhold its approval of such assignment, In the event of an assignment, the Contractor shall not be relieved of its obligations under the Contract unless agreed to by the Vililage, at its sole discretion. 20 18 1-1 V AC Replacement 44 ARTICLE X�V - RECRUITING The Parties shall not, without the consent oif the other Party, entice, encouirage, offer special ind�ucement�s, or othierwise recruit employees of the other Party during the period of this Contract and for a period', of one (1) year thereia,fteir, This clause is not intended to restrict any individual's right of employment but rather is intended to preserve the relationship intended under this Contract aind to prevent the Parties fr iiactively recruiting the employees of the other Party. 110 'Odo ARTICLE XVII - COUNTERPARTS This Contract may be executed in coerparts, each of which shall of which together shall constitute one and the same agreemient, W unenforceable, that validity, legality aind #r impa:ired, M I$ . MM REOF, the Parties hereto have executed this Contract. By: By: _ fim Date: 2M I I'VAC Replacement Title: Date: 45 ATTEST: ATTEST', 2W8 JIVAC' Replacenmit 46 1:=$I f•1111122S zmssm�� Contract". KNOWN ALL MEN BY THESE PRESENTS, that the Village" ou an Illinopal corporation (hereinafter Willagie"), has a the drawings and' specifications prepared by. Prospect or architect/engineer), whiich Contract is incor;# hereof; and WHEREAS, the Contractor Contract to secure the paymient of @ oliers, atd *fter @ 1 wrigivio 0 0,W,"written agreement with the nafter "Co n tract" for in acco rdance with (Village of Mount a -=-- 1101T, TREIREFORE, we, I t ' '*1/11� A 141 LI of ($ United States,, for wNch payment well and truly to be made we, bind ou utors, administrators, successors, and assigns, • by these present. .......... ............. A "Claimant" is defined, as any person, firm or corporation having contracts with Contractor or with a subcontractor of Contractor to furnish labor, materials, or both, for use in the performance of the Contract. "Labior and materials" is construed to include that part of water, gas, power, light, heat, oil, gasioline, telephone service, rental of equipment, and any other items for which a mechanic's lien may be asserted. 201,8 HVAC Replacement 47 9 0 -low such claimant furnished matenals,- 4) w, W ,logRO3110111t J later than one year after the date of the the last item of materials. Such suit shall the State in the judicial district in which Wy expressly agrees that no extension of time, change, modification, or addition to the undertakings, covenants, terms, conditions, and Contract, or to the work to be performed thereuinder, shall in anly way i of this Bond', and it does, hereby waive notice of any such extension modification, alteration, deletion, or addition to the undertakings, conditions, and! agreements of the Ciontra,ct, or to the work to be 20 IS I W AC Replaceinvi it M Surety's obgatioins hereunder are independent of the obligations of any other surety for the paymenit of claims of laborers, workmen, mechanics, aterasuppliers, and other persons in connection with the Contract; and suit may be brour" iht against Surety anM such other sureties, jointly and severally, or against any one or more of t�hiem, or against less than all of them without impairing the Village's rights against the others. Any payment by the Surety made in good faith pursuant to this Bond shall redluce principal aimount of this Bond. 1111d 10 Signed and sealed this _ day of Contractor Siginature Title ATTEST: M �_� 1, — hereby certify that (Ins me of Attorney -In -Fact for Surety) Sr Ily kniownim to be the same person whose name is subscribed to the 'y ' Ent on behalf of Surety, appeared before me this day in person and ectively that he/shiei signied, sealed, and delivered sa,id instrument as luntary act fo,r the uses and pUrposes therein set forth. GivO der r hand and notarial seal this day of 2016046W Notary Signature- My Commission expires: 2018 FIVACReplacernent 49 9MMMIr Contract: KNOWN ALL MEN BY THESE PRESENTS, ""'@"that Principal (hereinafter "Contractor'), and office at state of as Surety (hereinafter "S cor Village of Mount Prospect, an Illinois miunici L pal corpo sum of D United States, for the payment of which, we bind ours successors andicins. ioii ndI se�veraliv. WHEREAS, Contractor has entered into a written agreem, (hereMatter ontract"), for t construction of .. .. .. .. ... 111ir M-11101 OEM= res. by. a part hereof, NOW, THEREFORE, TION 0 ATIOiN IS SUCH, that if the Contractor shaH fufl rorn Ill a 1111M e!ipt of written notice from the Village that the Contractor is in default, and Village of its obligations under the Contract, Surety will promptly (1) remedy e default-, (2) a ailt Mkizo 91 Te� wy F0711 -M, -Tv rr, M wrl --MTIT, M he improvements, at Surety's expense, 2018 HVAC Replaconent 50 additional lega�, design professionaII or delay costs arisIing frorn Contractor's default and/or resulting from action or inaction on the part of the Surety and liqd'amaigesi, or, if no liquidated damages are provided for in the Contract, actual damages caused by delayed" performance or non-performance by the Contractor or Surety, The Village shall not be required to pay Surety more than the balance of the contract price, The term "baonitract price" means the total amount w. .M � b " F" the Contractor under the contract, and any amendments thereto, less the aW m Contractor by the Village, Surety hereby waives notice of any modifications, A tons„ changes, additions or extension of time in the Contract, Contractor By: Signature By. Officer Of The Surety I (Insert Name of Attorney- In -Fact for Surety) instruiment on behalf of Surety, appeared before me this day in person and acknoiwliedge respectively that he/she signed, sealed, and delivered said instrument as his/hier free and voor the uses and purposes therein set forth. Given under my hand and! notarial s,eaill this day of Notary Siignaturei, My Commission expires� 20 V 8, 1 IVAC Replacement W uauuU tirl�sawu�� u�u�� iurs� mwu��lh r�� use Id uY i �a ivi �Irvv � i � PROJECT MANUAL 2018 HVAC REPLACEMENT at VILLAGE OF MT. PROSPECT PUBLIC WORKS FACILITY 1700 W. CENTRAL ROAD MT. PROSPECT, IL 60056 July 25, 2018 Project Number: 814-A-2 CS2 Design Group, LLC Elk Grove, IL 60007 P: (847) 981-1880 F: (847) 981-1885 Bid Request For 2018 HVAC Replacement at Village of Mt. Prospect Public Works Facility MANDATORY PRE-BID: August 1, 2018 — 9:00 A.M. Local Time BID OPENING: August 13, 2018 — 1:00 P.M. Local Time Mount Prospect Public Works Department 1700 W. Central Road, Mount Prospect, Illinois 60056-2229 NOTICE TO BIDDERS Bid for 2018 HVAC Replacement at Village of Mt. Prospect Public Works Facility Sealed bids will be received until 1:00 p.m. on August 13, 2018 in the office of the Village Manager, 3rd Floor, 50 S. Emerson Street, Mount Prospect, Illinois 60056, In a separate, sealed envelope please submit bid clearly marked "Sealed Bid for 2018 HVAC Replacement at Village of Mt. Prospect Public Works Facility". The Work shall be constructed in accordance with the 2018 HVAC Replacement at Village of Mt. Prospect Public Works Facility Improvement Documents dated July 25, 2018. The work includes a Base Bid plus pricing for alternates that the Village of Mount Prospect may require the Contractor to perform during the contract period. There will be a mandatory pre-bid conference at 9:00 a.m. on August 1, 2018 at the Public Works Department office, 1700 West Central Road, Mount Prospect, Illinois 60056. Plans and Specifications may be obtained at the Village of Mount Prospect's Onvia Demandstar website using the following link www.mountprospect.org/bids. All work under this Bid and the resulting contract shall comply with the Illinois Prevailing Wage Act, 820 ILCS 130/0.01 et seq. and the other applicable laws and ordinances. Offers may not be withdrawn for a period of ninety (90) days after the bid date without the consent of the Board of Trustees. Any Bid submitted unsealed, unsigned, sent via email or fax or received subsequent to the aforementioned date and time, will be disqualified and returned to the bidder. The Village reserves the right in its sole discretion, to reject any and all bids or parts thereof, to waive any irregularities technicalities and informalities in bid procedures and to award the contract in a manner best serving the interests of the Village. Village Manager Michael Cassady 2018 HVAC Replacement Table of Contents BIDDING AND CONTRACT REQUIREMENTS Notice to Bidders Table of Contents Instructions for Bidders General Conditions and Special Provisions Specifications Bid Form Affidavit — Bid Certification Form Bid Security Bid Sheet Contract Document Labor and Materials Payment bond form UM10 i M. i 9-3.iTlliffeTi 1 DIVISION 1 - GENERAL REQUIREMENTS Section 01010 Summary of Work Section 01041 Project Coordination Section 01045 Cutting and Patching Section 01200 Project Meetings Section 01370 Schedule of Values Section 01300 Submittals Section 01600 Materials & Equipment Section 01700 Project Closeout Section 01710 Final Cleaning DIVISION 15 — MECHANICAL Section 15121 Piping Expansion Compensation Section 15135 Gages and Meters Section 15140 Supports and Anchors Section 15170 Motors Section 15190 Mechanical Identification Section 15195 Testing of Piping Systems Section 15260 Piping Insulation Section 15290 Ductwork Insulation Section 15510 Hydronic and Fuel Piping Section 15515 Hydronic Specialties Section 15540 HVAC Pumps Section 15545 Chemical Water Treatment Section 15559 Steel Water Tube Boilers Section 15575 Breechings, Chimneys, and Stacks Section 15781 Packaged Rooftop Air Conditioning Units Section 15890 Ductwork Section 15910 Ductwork Accessories Section 15940 Air Inlets and Outlets 2018 HVAC Replacement Section 15975 Digital Control Equipment Section 15980 Instruments and Controls Section 15985 Sequence of Operations Section 15990 Testing, Adjusting and Balancing DIVISION 16 - ELECTRICAL Section 16050 Basic Electrical Materials and Methods Section 16123 Building Wire and Cable Section 16130 Raceway and Boxes Section 16140 Wiring Devices Section 16150 Wiring Connections Section 16190 Hangers and Supports for Electrical Systems Section 16195 Identification for Electrical Systems Section 16441 Enclosed Switches Section 16477 Fuses Section 16481 Enclosed Motor Controllers 2018 HVAC Replacement INSTRUCTIONS TO BIDDERS 1) Bid. Bid forms are furnished by the Village. All bids must be submitted on the forms provided, complete and intact, properly signed in ink in the proper spaces, and submitted in a sealed envelope. All bids shall be delivered to the office of the Village Manager, Village Hall, 3rd Floor, 50 S. Emerson Street, Mount Prospect, Illinois 60056, not later than 1:00 p.m. on August 13, 2018. Envelopes shall be plainly marked, "Sealed Bid for 2018 HVAC Replacement at Village of Mt. Prospect Public Works Facility" and with the following information: company's name, address, date and time of opening. Bids must be signed by an authorized official of the organization submitting the bid with the name of the official and his/her title typed below the signature. 2) Pre -Bid Conference. There will be a mandatory pre-bid conference at 9:00 a.m. on August 1, 2018 at the Public Works Department office, 1700 West Central Road, Mount Prospect, Illinois 60056. 3) Bid Deposit; Surety. A bid deposit in the amount of ten percent (10%) of the total bid amount, payable to the Village, is required, unless otherwise stated in the bid package. The deposit must be in the form of a bid bond, certified check, or a bank cashier's check. All bid performance deposit checks will be retained by the Village until the bid award is made, at which time the checks will be promptly returned to the unsuccessful bidders. The bid performance deposit check of the successful bidder will be retained until surety bonding requirements have been satisfied and proof of insurance coverage is provided. 4) Alternate Multiple Bids/Specifications The Specifications describe the services that the Village feels is necessary to meet the performance requirements of the Village. It is not the desire or the intent to eliminate or exclude any bidder from bidding because of minor deviations, alternates or changes. Bidders desiring to bid on services which deviate from these Specifications, but which they believe are equivalent, are requested to submit alternate bids. However, alternate bids must be clearly indicated as such, and deviations from the applicable Specifications should be plainly noted. The bid must be accompanied by complete Specifications for the services offered. Bidders wishing to submit a secondary bid must submit it as an alternate bid. There is to be only one bid per envelope. The Village shall be the sole and final judge unequivocally as to whether any substitute is of equivalent or better quality. This decision is final and will not be subject to recourse by any person, firm or corporation. If the bidder wishes to qualify its bid or make special stipulations thereto, such qualifications or stipulations shall be stated on standard letterhead size sheets of paper, all attached to the bid form. 5) Erasures. All erasures or revisions of the bid must be initialed by the person signing the bid. 6) Receiving Of Bids. Bids received prior to the time of opening will be securely kept, unopened. The Village Clerk or his/her designee, whose duty it is to open the bids, will decide when the specified time has arrived, and no bid received thereafter will be considered. No responsibility will be attached to the Village or its representatives for the premature or non -opening of a bid not properly addressed and identified, except as otherwise provided by law. 7) Late Bids. Bids arriving after the specified time, whether sent by mail, courier, or in person, will not be accepted. These bids will either be refused or returned unopened. It is the bidder's responsibility for timely delivery regardless of the method used. Mailed bids which are delivered after the specified hour will not be accepted regardless of post marked time on the envelope. 8) Bids By Email And Fax. Email and Facsimile machine transmitted bids will not be accepted. 9) Error In Bids. When an error is made in extending total prices, the unit bid price will govern. Otherwise, the bidder is not relieved from errors in bid preparation. 10)Withdrawal Of Bids. A written request for the withdrawal of a bid or any part thereof may be granted if the request is received by the Director of the requesting Department prior to the specified time of opening. After the opening, the bidder cannot withdraw or cancel his bid for a period of ninety (90) calendar days, or such longer time as stated in the bid documents. 11)Bidders Qualifications. All bidders must submit the following information on or before the time at which the bid is required to be submitted: a. The location of the bidder's permanent place of business. b. Evidence of ability to provide an efficient and adequate plan for executing the work. c. A list of similar projects carried out by the bidder. d. A list of projects the bidder presently has under contract. e. Any additional evidence tending to show that the bidder is adequately prepared to fulfill the contract. 12)References; Background Check. Bidders shall include with its bid, on a separate sheet attached to the bid, the names of three (3) references regarding its financial qualifications and three (3) references regarding its qualifications by experience, ability, personnel and equipment to undertake work of the nature and extent contemplated by the bid and Specifications. References must include company name, address, contact person, and telephone number. The Village reserves the right to reject bids not accompanied by the required references. All Bidders, as a condition of and prior to entry into a contract, agree that a complete background investigation of the principals of the Bidder and all employees who will work on the project may be made. Bidders agree to cooperate with the appropriate Village personnel to supply all information necessary to complete these investigations. The Village in its complete discretion may disqualify any Bidder, including a low 2018 HVAC Replacement Bidder, and may void any contract previously entered into based upon its background investigation. 13) Consideration Of Bid And Contract. No bid will be accepted from or contract awarded to any person, firm or corporation that is in arrears or is in default to the Village upon any debt or contract, or that is a defaulter, as surety or otherwise, upon any obligation to the Village or had failed to perform faithfully any previous contract with the Village within two (2) years prior to the date of the invitation to bid. 14) Conditions. Bidders are responsible to become familiar with all conditions, instructions and Specifications governing this bid. The bidder is responsible to visit a site if necessary and its bid is based upon the knowledge of all information readily available at the site of such a visit. Once the bids have been opened, the failure to have read and understood all conditions, Specifications and instructions shall not be cause to alter the original bid or to request additional compensation. No extra compensation will be allowed the successful bidder for failure to inform or familiarize itself prior to bidding. 15) Interpretation Of Bid Documents. Any bidder in doubt as to the true meaning of any part of the Specifications or other bid documents may submit a written request for interpretation to the Village, as provided in the Specifications. Bidders will acknowledge receipt of any addendum issued by so noting on the bid sheet. Oral explanations are not binding. 16) Prices. Unit prices shall be shown for each unit on which there is a bid, and shall include all packing, crating, freight, and shipping charges, and cost of unloading at the destination unless otherwise stated in the bid. Unit prices shall not include any local, state or federal taxes. The Village is exempt, by law, from paying state and village retailer's occupation tax, service occupation tax, and federal excise tax. The Village will supply the successful bidder with its tax exemption number. Cash discounts will not be considered in determining overall price, but may be used in an overall evaluation. 17) Qualifications of Contractors. Factors: It is the intention of the Village to award the Contract only to a bidder who furnishes satisfactory evidence that it has the requisite experience, ability, capital facilities, plant organization and staffing to enable it to perform the work successfully and promptly, and to complete the work within the time set forth in the Bid Documents. The Village shall consider the following factors: a. The lowest responsible bid. b. The ability, capacity, and skill of the bidder to perform the contract to provide the service required. c. Whether the bidder can perform the contract or provide the service promptly, or within the time specified, without delay or interference. d. The character, integrity, reputation, judgment, experience, and efficiency of the bidder. 2018 HVAC Replacement 7 e. The quality of performance of previous contracts of services. f. The previous and existing compliance by the bidder with laws and ordinance relating to the contract or service. g. The sufficiency of the financial resources and ability of the bidder to perform the contract or provide the service. h. The quality, availability, and adaptability of the supplies or contractual service to the particular use required. i. The ability of the bidder to provide future maintenance and service for the use of the subject of the contract. j. The number and scope of conditions attached to the bid. k. Whether the bidder has a place of business in the Village. I. Responsiveness to the exact requirements of the invitation to bid. m. Ability to work cooperatively with the Village and its administration. n. Past records of the bidder's transactions with the Village or with other entities as evidence of the bidder's responsibility, character, integrity, reputation, judgment, experience, efficiency and cooperativeness. o. Any other factor that the Village may legally consider in determining the bid that is in the best interests of the Village. 18)Award Or Resection. The Village, at its sole discretion, reserves the right to reject any and all bids or parts thereof, to waive any irregularities, technicalities and informalities, and to award a bid in the best interests of the Village. Any bid submitted will be binding for ninety (90) calendar days after the date of the bid opening. Bidders shall make all investigations necessary to thoroughly inform themselves regarding the equipment or supplies to be furnished in accordance with the bid. No plea of ignorance by the bidder of conditions that exist or that may hereafter exist as a result of failure or omission on the part of the bidder to make the necessary examinations and investigations will be accepted as a basis for varying the requirements of the Village or the compensation to the bidder. Any bidder's exceptions to the terms or conditions, or deviations from the written Specifications must be shown in writing and attached to the bid form. No verbal exceptions or agreements with employees of the Village will be considered valid. Such exceptions or deviations can be cause for rejection of the bid proposal. Any exceptions not taken by the bidder shall be assumed by the Village to be included. A contract will be awarded to the lowest responsible bidder complying with the conditions of the bid documents only when it is in the best interest of the Village to accept the bid. The Village shall be the sole judge of compliance with the Specifications. 19)Other Requirements. a. New Equipment. The bidder certifies that any equipment to be furnished shall be new, current model, standard production and fully operable, unless otherwise indicated on the bid form. 2018 HVAC Replacement b. Material, Equipment and Service Standards. Unless otherwise directed by the Specifications, all materials, equipment and services provided will meet standards or requirements which would normally be anticipated in common practice. The bidder guarantees that all applicable federal, state and local laws, including OSHA, are being complied with in connection with the bid and any resultant contract or purchase by the Village. c. Data; Proprietary. Complete and detailed brochures and specifications for vehicles equipment, materials, goods, supplies and/or services to be furnished must be included with each bid. Any reservations on the use of data contained in a bid must be clearly stated in the proposal itself. Unless stated otherwise, information submitted in response to the bid is not proprietary or confidential. d. Patented Devices, Materials, And Processes. Contract prices are to include all royalties and costs arising in the Work. It is the intent that whenever the Bidder is required or desires to use any design, device, material, or process covered by patent or copyright, the right of such use shall be provided for by suitable legal agreement with the patent owner. 20)Reguirement Of Bidder. The successful bidder shall, within ten (10) days after notification of the award of the contract: a) enter into a contract in writing with the Village covering all matters and things related to its bid; and b) furnish the required certificate of insurance and bonds. 21)Bid Certification Form. All bid submittals must include a signed Bid Certification Form (copy attached) certifying non -collusion in the bid, and that the bidder is in compliance with Sections 33E-3 and 33E-4 of the Illinois Criminal Code regarding bid rotating and bid -rigging, 720 ILCS 5/33E-3, 33E-4, compliance with the Illinois Drug Free Workplace Act, 30 ILCS 580/1, et seq., and Substance Abuse Prevention in Public Works Projects Act, 820 ILCS 265/1 et seq., that it is not delinquent in the payment of taxes (65 ILCS 5/11-42.1) and that it has a written sexual harassment policy in place in full compliance with Section 2-105 of the Human Rights Act, 775 ILCS 5/2-105, as amended, Sections 33E-3 and 33E-4 states that it is unlawful to participate in bid -rigging and/or bid rotating. Therefore, all bidders must certify, under oath, that they are not barred from bidding on the contract as a result of a violation of Sections 33E-3 and/or 33E-4, prohibiting bid -rigging and bid rotation. Therefore, the Bid Certification Form must be notarized. 22)lnterpretation Of Bid Documents. Any bidder in doubt as to the true meaning of any part of the Specifications or other bid documents shall submit a written request for interpretation to Daniel Riese at driese@cs2designgroup.com, no later than five (5) calendar days prior to the date set for the opening of the bid. Any questions received after that time may be answered at the discretion of the Village. 2018 HVAC Replacement 9 In the event that the Village finds a question to be adequately addressed in the existing bidding documents, the question may be answered in writing by directing the requesting bidder to the applicable provision(s) in the existing bid documents. No further clarifications or interpretations will be issued. Bidders will acknowledge receipt of any addendum issued by so noting on the bid sheet. Oral explanations are not binding. Questions about this Request for Bids should be directed to: Daniel Riese CS2 Design Group, LLC 837 Oakton Street, Elk Grove, IL 60007 Phone: 847.981.1880 Email: driese@cs2designgroup.com 2018 HVAC Replacement 10 GENERAL CONDITIONS 1) Definition of Terms. In these specifications and the accompanying documents, the several terms hereinafter defined shall be understood to mean as follows: The term "Award" shall mean the decision of the Village of Mount Prospect to accept the bid of the lowest responsible bidder for the work, subject to the execution and approval of a satisfactory contract therefore, and bond to secure the performance thereof, and to such other conditions as may be specified or otherwise required by law. The term "Bid" shall mean a formal written offer of a bidder to perform the proposed work in accordance with these specifications. The term "Bidder" shall mean any individual, firm, or corporation submitting a bid for the work contemplated. The phrase "Bid Documents" shall mean the Notice to Bidders, Table of Contents, Instructions to Bidders, General Conditions and Special Provisions, Specifications, Bid Form, Affidavit — Bid Certification Form, Bid Security, Bid Sheet, Other Materials or standards provided or noted by the Village, Contract, Performance Bond form, and Labor and Materials Payment Bond form. The term "Board" shall mean the Board of Trustees of the Village of Mount Prospect, Illinois. The term "CCDD" shall mean Clean Construction or Demolition Debris. The term, "Contract," shall mean the written agreement between the Village and the contractor, or between the owner and the contractor. The phrase "Contract Documents" shall mean the Bid Documents, bidder's submitted Bid Form, Bid Security, Bid Sheet, Contract and required bonds or letter of credit. The term "Contractor," as successful bidder, shall mean the individual, firm or corporation who shall have entered into an agreement or contract to furnish all necessary labor, equipment, tools and materials for the performance of the work under its bid and the Bid Documents. The phrase "Director of Public Works" shall mean the Director of Public Works representing the Village of Mount Prospect. The term "EPR" shall mean the Village's Engineering Project Representative. The phrase "Final Performance Date" shall mean the date that Substantial Performance and the punch list items must be completed. 2018 HVAC Replacement 11 The term "Inspector" shall mean the authorized representative of the Director of Public Works assigned to make detailed inspection of any or all portions of the work or materials therefore. The phrase "Notice of Award" shall mean the written notice of award of the contract given by the Village to the successful bidder. The phrase "Notice to Bidders" shall mean the official notice included in the bid inviting bids for the proposed improvements. The phrase "Notice to Proceed" shall mean the official notice to the contractor that will start the performance period/ The phrase "Performance Period" shall mean the time allotted for contractor to perform the contract from start to Substantial Performance. The term "Owner" shall mean the Village of Mount Prospect. The phrases "Payment and Performance Bond" and "Letter of Credit" shall mean the approved form of security furnished by the contractor and its financial institution as a guarantee that it will execute the work and pay all material providers and subcontractors. The terms "Plans" or Contract Drawings" shall mean all official drawings or reproductions of drawings pertaining to the work provided in the contract. The phrase "Project Schedule" shall mean the critical path schedule submitted by Contractor to the Village, which includes targeted dates of completion through the Substantial Completion Date. The term "Punch list" shall mean a list of items to be completed after Substantial Performance. The phrase "Special Provisions" shall mean any special directions and requirements prepared to cover the method or manner of performing work on a particular project, or cover the quantities or quality of the materials to be furnished under the contract which are not covered herein. The special provisions included in the contract shall govern the work and take precedence over the general provisions and STANDARD SPECIFICATIONS noted above wherever they conflict therewith, but they shall not operate to annul those portions of the general provisions with which they are not in conflict. The term "Specifications" shall mean the general and special provisions, instructions and requirements contained herein, together with written agreements and all other executed documents which describe the method of performing the work, the quantities, or the quality of material to be furnished under the contract. Additionally, the term specifications will refer to standard practices as outlined in the Illinois Department of Transportation's "STANDARD SPECIFICATIONS FOR ROAD AND BRIDGE CONSTRUCTION (R&BC), latest revision and the "STANDARD 2018 HVAC Replacement 12 SPECIFICATIONS FOR WATER AND SEWER MAIN CONSTRUCTION IN ILLINOIS" prepared by the ISPE, CECT, et al, latest revision. The term "Subcontractor" shall mean any individual, firm or corporation other than the contractor supplying labor, equipment, tools and materials for use in the work of the contract. The phrase "Substantial Performance" shall mean the date that the entire Project can be used for the purposes for which it was intended, i.e., only punch list items remain. The phrase "Substantial Performance Date" shall mean the date that substantial performance must be completed. The term "Village" shall mean the Village of Mount Prospect, Illinois. The terms "Village Manager" or "Manager" shall mean the Village Manager of the Village of Mount Prospect, Illinois or his duly appointed representative. The terms "Work" and "Project" are used interchangeably and shall mean the improvement advertised for letting, described in the bid form, indicated on the plans, and covered in the specifications and contract, and authorized alterations, extensions and deductions, including labor, tools, equipment, materials and incidentals necessary for the satisfactory completion of the project. The term, 1/2 stick" shall mean one-half the standard length of pipe, typically this is seven (7) feet. 2) Award of contract; Performance; Payment. a. Award of Contract. The Village will issue a Notice of Award to the successful bidder, advising that it has been awarded the contract. Within ten (10) days of delivery of the Notice of Award, by personal service or registered or certified U.S. mail, posted prepaid and receipt requested, Contractor shall execute the Contract, attached to the Bid Documents, and furnish the Village with the required bonds and certificate of insurance. b. Notice to Proceed. Upon the Village's receipt of the executed Contract, required bonds and certificate of insurance, the Village will issue and send to Contractor a Notice to Proceed, which will start the performance period. c. Substantial Performance; Final Completion. The Contract shall be substantially performed within the work schedule specified in Section 01010 Summary of Work. ii. Final completion shall be performed within the work schedule specified in Section 01010 Summary of Work. 2018 HVAC Replacement 13 d. Project Schedule. Within ten (10) days after the Contractor executes the Contract, Contractor shall submit to Village a Project Schedule to include targeted dates of completion of all construction and other requirements of the Contractor through the Substantial Completion Date. Contractor shall monitor schedule progress and provide monthly updates and revisions of the Project Schedule, as needed to Village. e. Liquidated Damages for Inexcusable Delay. Time is of the essence. The Contractor agrees that all work included in connection with this project must be completed by the Final Performance Date, or sooner, after receipt of Notice To Proceed. It is hereby acknowledged and agreed by both parties that the damages to the Village are not readily ascertainable but that the failure to timely complete this Work will materially and significantly damage the safety and well-being of the Village, its staff and the public, and that therefore a sum of 1,000.00 per day is a fair and reasonable damage estimate to compensate the Village for any such delay. If the Contractor fails to fully complete the Work in that time, then and in this event, the Contractor further expressly agrees that, for each day this Work and this contract shall remain uncompleted after that date, the Village may deduct the sum of $1,000.00 per day after the Final Performance Date, from the contract price as payment to the Village, by the Contractor of the liquidated damages sustained by reason of failure of the Contractor to complete the Project on or before the time aforesaid. ii. Provided, however, that if the completion of this contract is delayed by the Village, by general strikes, acts of God, or casualty beyond the control of the Contractor, then and in such event, the time of completion of this contract shall be extended for such additional time as shall be caused by such delay. iii. Provided, always, however, that the Contractor shall, at the time of such delay, if any, demand of the Village, in writing, such additional time within which to complete the performance of the Contract. The Contractor will be required to notify the Village within three (3) days of such delay, stating the reason for same. If the Contractor does not notify the Village in writing, within three (3) days of the delay, no request for extension of time will be approved. f. Measurement of Quantities. All work completed under the contract will be measured by the Village according to United States standard measures. g. Payment. Payment under the Contract will be made in accordance with the Illinois Local Government Prompt Payment Act, 50 ILCS 505/1 et seq. 2018 HVAC Replacement 14 h. Payment for Items Omitted when Partially Completed. Should the Village cancel or alter any portion of the contract which results in the elimination or non - completion of any portions of the work partially completed, the contractor will be allowed a fair and equitable amount covering all items of work incurred prior to the date of cancellation, alteration, or suspension of such work. A written change order may apply. Partial Payment. When requested, the contractor will make an approximate estimate, in writing, of the materials in place completed, the amount of work performed, and the value thereof, at the contract unit prices. From the amount so determined, there shall be deducted ten percent (10%) to be retained until after completion of the entire Work to the Village for payment, except that no amount less than $500 will be so certified unless the total amount of the contract is less than $500. In addition, an estimate may, at the discretion of the Village and upon presentation of receipted invoices and freight bills, be made for payment of the value of acceptable materials delivered on the Work or in acceptable storage places and not used at the time of such estimate. Ten percent (10%) shall be retained from the value of such materials until final payment. Such materials, when so paid for by the Village, shall become the property of the Village, and in the event of default by the Village, shall become the property of the Village, and in the event of default by the contractor, the Village may use or cause to be used such materials in the construction of the work provided for in the contract. The amount thus paid by the Village shall be deducted from estimates due the contractor as the material is used in the work. Partial payment for work or materials shall not be construed as an acceptance of the work or any part of it, or as a waiver of any provisions of the contract. Partial payment will only be granted if in the opinion of the Village sufficient labor and materials have been expended to warrant it. If partial payments are requested, the Contractor shall submit with each payment request a properly completed Contractor's Affidavit setting out, under oath, the name, address and amount due or to become due, of Contractor, each subcontractor, vendor, supplier or other appropriate party included in its cost, and for every party listed a full or partial waiver of lien, as appropriate. Beginning with the second payment request, and with each succeeding payment request, the Contractor shall submit Contractor's Affidavits and partial waivers of lien for each subcontractor and supplier showing that the amount paid to date to each is at least equivalent to the total value of that subcontractor's work, less retainage, included on the previous payment request. Acceptance and Final Payment. Whenever the Work shall have been completely performed on the part of the contractor, including Punch list items, and all parts of the Work have been approved by the Village and accepted by the Village, a final payment showing the value of the work will be prepared by the contractor as soon as the necessary measurements and computations can be made, all prior estimates upon which payments have been made being approximate only and 2018 HVAC Replacement 15 subject to correction in the final payment. The amount of this estimate, less any partial or semifinal payments previously made and less any sums that have been deducted or retained under the provisions of the contract, will be paid to the contractor as soon as practicable after the final acceptance, provided the contractor has furnished to the Village the required maintenance bond and satisfactory evidence that all sums of money due for any labor, materials, apparatus, fixtures or machinery furnished for the purpose of such work have been paid or that the person or persons to whom the same may be due have consented to such final payment. If final payment is requested, the Contractor shall submit a properly completed Contractor's Affidavit setting out, under oath, the name, address and amount due or to become due, of Contractor, each subcontractor, vendor, supplier or other appropriate party included in its cost, and a full and final waiver of lien for the full amount of the Work, less retainage. The Contractor shall assign over to the Village all manufacturers' and suppliers' warranties respecting any part of the Work. The Contractor shall also deliver to the Village the required maintenance bond prior to Final Payment and upon receipt of Final Payment a set of Plans and Specifications annotated to show the Project "as -built." The acceptance by the contractor of the final payment shall constitute a release and waiver of any and all rights and privileges under the terms of the contract; further, the acceptance by the contractor of final payment shall relieve the Village from any and all claims or liabilities for anything done or furnished relative to the Work or for any act or neglect on the part of the Village relating to or connected with the Work. k. Punch list. The Contractor shall notify the Village when it believes substantial performance of the entire Project has been achieved. The Village, and/or any independent consultant engaged by the Village, shall then inspect the Project site with the Contractor, and prepare and deliver to the Contractor within five (5) days thereafter, a written Punch list indicating items of construction which are not in material conformity with the Contract Documents. The Punch list items shall be completed by the Final Performance Date. Pending completion of Punch list items, the Village may withhold from amounts due to the Contractor an amount equal to but not greater than one and one-half (1'/) times the estimated cost to complete Punch list items. Final Policing of the Sites. Before the completed work will be ready for the Village's final inspection, the contractor shall have removed from the project sites all surplus equipment, machinery, materials, debris, barricades, and signs. The contractor shall leave said project sites in the best possible condition to the complete satisfaction of the Village. m. Final Inspection. The Village shall make final inspection of all of the Work, as soon as practicable after notification in writing by the contractor that the work is completed and ready for acceptance. If the Work is not acceptable to the Village at the time of such inspection, the Village shall inform the contractor as to the particular defects to be remedied before final acceptance can be made. 2018 HVAC Replacement 16 n. Alterations, Cancellations, Extensions and Deductions. The Village reserves the right to alter the plans, extend or shorten the improvement, add such incidental work as may be necessary, and increase or decrease the quantities of work to be performed to accord with such changes, including the deduction or cancellation of any one or more of the unit price items. Such changes shall not be considered as a waiver of any condition of the contract nor to invalidate any of the provisions thereof. A written change order may apply. All Work shall be done under the supervision of the Village's Director of Public Works, or a designated representative who shall decide all questions which arise as to the quality and acceptability of materials furnished, work performed, manner of performance, rate of progress of the work, interpretation of the plans and specifications, acceptable fulfillment of the contract, compensation and disputes and mutual rights between contractors under the specifications. Change Orders. The Village may from time to time require changes in the Work. Such changes shall comply with Section 33-E9 of the Criminal Code, 720 ILCS 5/33E-9. m. Right of the Village to Terminate the Contract. If the Contractor fails to begin the Work under the Contract within the time specified, or fails to perform the Work in accordance with the terms of the approved schedule or performs the Work in a manner unacceptable to the Village, or neglects or refuses to remove materials or perform anew such Work as has been rejected by the Village, or if the Contractor shall become insolvent or be declared bankrupt, or shall make an assignment for the benefit of creditors, or from any other cause whatsoever shall fail to carry on the Work in a manner required by the Contract, the Village shall give notice as hereinafter provided to the Contractor and its surety in writing specifying such failure, delay, neglect, refusal or default, and if the Contractor, within a period of ten (10) calendar days after the giving of such notice, shall not proceed in accordance therewith, then the Village shall have full power and authority to declare the this Contract and the Contractor in default, and to forfeit the rights of the Contractor in this Contract. Upon declaration of Contractor's default, the Village may, at its option, call upon the surety to complete the Work in accordance with the terms of this Contract or may take over the Work, including any materials on the Work site as may be suitable and acceptable to the Village and may complete the Work by its own forces or on its own account, or may enter into a new contract or contracts for the completion of the Work, or may use such other methods as shall be required for the completion of the Work in an acceptable manner as the Village may in its discretion determine. iii. All costs and charges incurred by the Village, together with the cost of completing the Work shall be deducted from any moneys due or which may become due on this to the Contractor under this Contract. Following any payment due and received by the Village from the Contractor's surety 2018 HVAC Replacement 17 following default, if the expense so incurred by the Village is less than the sum paid to the Village by the surety under this Contract for work remaining, the surety shall be entitled to receive the excess difference paid to the Village. When such Contractor default costs incurred by the Village exceeds the sum paid to the Village for the work remaining under the Contract the Contractor and the surety shall be liable and shall pay to the Village the full cost of such additional expenses. 3) Performance of the Work. a. Accident Prevention. The contractor shall exercise every precaution at all times for the protection of persons and properties. The safety provisions of all applicable laws and ordinances shall be strictly observed. Any practice obviously hazardous, in the opinion of the Director of Public Works or his authorized representative, shall be immediately discontinued by the contractor upon his receipt of instructions from the Director of Public Works or an authorized representative to discontinue such practice. b. Barricades and Warning Signs and Lights. The contractor shall erect substantial lighted barricades to protect its work at all points deemed necessary by the Director of Public Works; said contractor shall place at such points the necessary warning signs, amber lights, caution tape, and other suitable devices to protect his work properly and to provide for the convenience and safety of the public at all times. The contractor shall maintain such barricades, signs, lights and protective devices until the need for them, in the judgment of the Public Works Director of an authorized representative, has passed. Contractor shall provide warning signs and barricades to safely mark any hazards or detours caused by the work. All such warning signs and barricades for work in, or affecting Village of Mount Prospect streets, access roads, and state highways shall meet all applicable requirements as stipulated in the latest edition of the Manual for Uniform Traffic Control Devices published by the U.S. Department of Transportation. All costs for barricades, signs including all labor and other associated materials shall be incidental to the fixed unit price bid for the specific repair or pay item. c. Cooperation with Utilities. It is understood and agreed that the contractor has considered in its bid all of the permanent and temporary utility appurtenances in their present or relocated positions that may be encountered during construction and no additional compensation will be allowed for any delays, inconvenience, or damage sustained by it due to any interference from the said utility appurtenances either by the utility company or by it, or on account of any special construction methods required in prosecuting its work due to the existence of said appurtenances either in their present or relocated positions. The contractor shall insure that prompt repairs are, to the approval of the inspector, made to any utility appurtenances damaged by it without compensation from the Village. 2018 HVAC Replacement 18 During performance of the work, Contractor shall protect all utilities and property from damage. Contractor shall spot all utilities prior to any excavation work. Contractor shall call J. U. L. I. E. one Call System (1-800-892-0123), and request utility locations as soon as possible for emergency repairs and within forty- eight (48) hours for non -emergency work prior to excavation in strict accordance with J. U. L. I. E. one Call System operation procedures. d. Clean-up. After all work under each task phase of the work is completed, the Contractor shall remove all loose debris and other materials not incorporated in the work from the site of the work. Any clean up or restoration to private property will be the responsibility of the Contractor. e. Construction Noise Restriction. All construction activities or alteration operations within the Village shall be performed only between the hours of 8:00 a.m. and 7:00 p.m. Variations from these time limitations shall be allowed only in the case of maintenance of operation of safety and traffic control devices such as barricades, signs and lighting, or to construction of an emergency nature. More stringent requirements may be assessed for work in state highway or railroad rights-of-way." Working hours outside these times must receive prior approval from the Village. f. General. The work to be performed under the contract includes the furnishing of all supervision, labor, materials, tools, equipment and incidentals of every kind and description necessary for construction, in accordance with the Contract Documents. g. Inspection. All materials and each part or detail of the work shall be subject at all times to inspection by the Village or its inspectors, and the contractor will be held strictly to the true intent of the Specifications in regard to quality of materials, workmanship and diligent execution of the contract. The Village or its inspectors shall be allowed access to all parts of the work and shall be furnished with such information and assistance by the contractor as is required to make a complete and detailed inspection. Materials, components or completed work not complying therewith may be rejected by the Village and shall be replaced by the Contractor at no expense to the Village. Any rejected material or component shall be removed at the entire expense of the Contractor, after written notice has been mailed by the Village to the Contractors that such materials or components have been rejected. The contractor shall, if the Village requests, remove or uncover such portions of the finished work as the Village may direct before final acceptance of the same. After the examination, the contractor shall restore said portion of the work to the standard required by the Specifications. If the work thus exposed or examined proves acceptable, the expense of uncovering or removing and the replacing of the parts removed shall be paid for as extra work; but if the work so exposed or examined is unacceptable, the expense of uncovering or removing and replacing of the same shall be borne by the contractor. 2018 HVAC Replacement 19 h. Materials and Equipment. Except where the Specifications indicate otherwise, the Village is not responsible for providing any tools, equipment or storage under the contract in order to permit its completion of any contractual obligations under the contract, which may be awarded as the result of the bid. i. Personnel and Equipment. The contractor shall provide an adequate number of competently trained personnel with sufficient supervision to provide the services required, and contractor shall provide identification of its personnel if requested by the Village. Any contractor's employee whose employment is reasonably detrimental or objectionable to the Village shall be immediately transferred from the work -site upon the Village's request. The exercise of this option shall not be construed as placing the Village in charge of the Work or making the Village responsible for safety. All on the road vehicles or equipment shall be identified by the contractor's name for purpose of identification. All tools or equipment required to carry out the operations within the scope of the contract shall be provided by the Contractor, and shall meet the standards of the Federal Occupational Safety and Health Act and State of Illinois safety codes as may be required by law. The Village reserves the right to inspect the equipment that will be used prior to award of Bid. j. Property Protection. No vehicles of any kind shall be placed, parked or operated upon or over any sodded areas. k. Protection and Restoration of Property. It is understood that in the execution of the Work herein provided for there may be interference with and/or damage to trees, shrubbery, crops, fences, railroad tracks, overhead structures such as poles, wires, cables, underground structures such as sewers, gas mains, telephone conduits and cables, water mains, drains, service connections, wires, pipes, conduits, located along, adjacent to, and/or crossing the locations of the Work, and that it may be necessary to relocate or reconstruct certain of such structures, improvements, and installations and/or to make repairs to the same by reasons of doing the Work herein provided for, and it is therefore particularly and specifically agreed that the Bidder except as otherwise herein provided, shall do the Work necessary for such relocation, reconstruction, and repair and shall bear and pay all of the cost and expense of such relocation, reconstruction, and/or repair of, and all damage done to any and all such pipe line and other structures, improvements, and installations, including service connections, if any, to adjacent property, existing at the date of the execution of the contract and/or existing, during the period of the Work to be done under the contract, which may be interfered with, damaged, and/or necessarily relocated, reconstructed, or repaired in the performance of the Work herein provided for, including the restoration and resurfacing of unpaved portions of public streets and alleys, rights-of-way, easements, and private property damaged or disturbed by the Work, the same to 2018 HVAC Replacement 20 be restored to as good condition as the same existed at the time of the commencement of any such Work or relocation. It is further agreed that the owners of any structures, improvements, installations, referred to in the preceding paragraph shall have the right to do the Work or any part thereof necessary for the relocation, reconstruction, replacement, repair, and other Work required by reason of any interference with and/or damage to such structures, improvements, installations, due to the prosecution of the Work and upon completion of such Work by them done, said owners may render bills to the Bidder for the cost and expenses thereof which bills shall be paid by the Bidder without extra compensation therefore from the Village, upon demand by said owners, or upon demand made by the Village upon the Bidder for the payment thereof. Public Convenience and Safety. The contractor shall notify the Director of Public Works at least three (3) days in advance of the starting of any construction work which might in any way inconvenience traffic, and the contractor shall at all times conduct the work in such a manner as to insure the least obstruction to vehicular and pedestrian traffic. Whenever possible, the contractor shall provide and maintain at his own expense such temporary roads and approaches as may be necessary to provide access to driveways, houses, buildings or other property abutting the improvements. In no case will the contractor obstruct entrance ways into private property without first seeking the Village and private property owner's approval. m. Public Relations. The Contractor shall cooperate with the Village of Mount Prospect in maintaining a high degree of sensitivity to the needs of property and business owners along the project route. Contractor will distribute written public work notices to businesses and residences as required by the Village. n. Removal of Defective and Unauthorized Work. Work done without lines and grades being given, or beyond the lines shown on the plans or as given, except as herein provided, or any extra work done without authority will be considered as unauthorized and at the expense of the contractor, and will not be measured or paid for. Work so done may be ordered removed or replaced at the contractor's expense. All work which has been ordered to be removed or replaced shall be remedied or removed and replaced by the contractor in a manner approved by the Village at the contractor's expense. Upon failure of the contractor to comply promptly with any order of the Village made under this provision, the Village shall, after giving written notice to the contractor, have the authority to cause defective work to be remedied, or removed and replaced, or to cause unauthorized work to be removed, and deduct the cost thereof from any compensation due or to become due the contractor. 2018 HVAC Replacement 21 o. Scheduling. The contractor shall consult with the Village's Public Works Director or an authorized representative concerning the details and scheduling of the work contemplated herein, and shall be governed by the decisions of said Director or representative. p. Supervision. The contractor shall at all times have a competent person in charge of its work crew at the job site to whom the Village representative may issue directives. Such person shall be authorized to accept and act upon such directives. Such person shall be fluent in the English language. q. Traffic Control. Contractor shall maintain traffic flow(s) and accessibility to private property(s) as close to normal condition as possible. Contractor shall notify residents, Village of Mount Prospect and state/county officials, as appropriate, of any driveway or road closure. The contractor shall abide with the Illinois Department of Transportation's Standard Specifications for Road and Bridge Construction, latest edition. The Contractor shall also abide with the Manual on Uniform Traffic Control Devices, latest edition. Contractor shall also provide sufficient flag persons to assist with traffic control during operation. Traffic control costs to close the street or ROW is to be included in the "all- inclusive" unit price of the pay item and considered as incidental to that pay item and will not be considered an extra line item. r. Tree Protection. All tree protection shall be incidental to the contract and shall be installed and maintained in accordance with the Tree Protection Ordinance and plan as specified by the Village. Tree protection fencing shall be paid for per FOOT of TEMPORARY FENCING. REMOVAL PROHIBITED UNLESS AUTHORIZED: All trees shall be maintained, saved, and protected from damage unless removal is approved by the Village. CRITICAL ROOT ZONE: To prevent unnecessary damage to existing public trees during construction, proper tree protection guidelines must be followed, particularly in the root zone where major support roots securely hold the tree in the soil. This Critical Root Zone (CRZ) is defined as the entire ground area within the vertical projection of the crown of a tree. This is also commonly referred to as the area within the drip line of a tree. Power equipment may not be used to excavate soil, change grades, or dig trenches in the Critical Root Zone. All soil excavation done within the CRZ must be done by hand, except as authorized in these specifications. Exceptions to the above shall be granted only with written permission from the Director of Public Works. 2018 HVAC Replacement 22 FENCING: All unpaved ground on public property within the Critical Root Zones (CRZ) of existing trees subject to construction damage shall be fenced before any work is started. This Tree Protection Fencing will be paid for as specified in these contract documents. Once assembled, no fencing shall be removed without prior approval of the Engineer, and there shall be no construction activity or material including storage, stockpiling, and equipment access within the enclosure. Fencing material shall be orange polypropylene snow fence supported with metal posts, and installed according to the detail which will be provided by the Forestry Division. CHANGES TO EXISTING GRADE: No changes to original grade shall be allowed inside the CRZ. ROOT PRUNING DURING CONSTRUCTION: All tree roots greater than two inches (2") in diameter that are encountered in any construction process shall be cut cleanly with an appropriate saw or pruning shear or other tool specifically designed for cutting wood. Axes or other such chopping tools shall not be used. Shovels or other tools designed for digging shall not be used. Contractor shall contact Forestry for a root inspection before backfilling. ATTACHMENTS TO TREES: No signs, placards or other objects may be nailed or stapled to trees. BRANCH REMOVAL: Tree branches shall not be cut, pruned or trimmed by the Contractor. If parkway tree branches interfere with the Contractor's work, he should contact the Forestry Division to request pruning. If Forestry deems the request reasonable they will endeavor to promptly prune the branches at the Village's expense. PENALTIES FOR TREE DAMAGE: Where limbs, trunks or roots of trees not approved for removal are damaged, the Village shall determine whether the tree can be repaired or must be removed. Repairs may include, but are not strictly limited to, pruning of broken limbs, removal of loose bark and proper shaping of wounds, thinning of the crown to compensate for root loss, fertilization, straightening and staking. Repairs shall be performed by the Village. The cost of such repairs shall be paid for by the Contractor to the Village, using rates listed in the current edition of the Village's Equipment and Labor Rate Charges. Additionally, the Village may fine the contractor for unnecessary tree damage according to the schedule listed in Appendix A, Division III of the Village Code. If in the opinion of the Village, the amount of damage warrants removal of the tree due to safety or aesthetic concerns, the Contractor shall remove the tree, along with its stump to a depth of 12 inches below grade. The Contractor shall pay the Village for replacement of the tree. Replacement cost will be determined by multiplying the diameter of the damaged tree, as measured 4-1/2 feet above the ground, by the rate of $150.00/inch. 2018 HVAC Replacement 23 The Contractor shall be responsible for being familiar with and complying with all aspects of the Village of Mount Prospect Tree Protection ordinances and Arboricultural Standards Manual as they relate to the various site locations. Any questions regarding tree protection shall be directed to the Village Forestry Division and their response or direction shall be considered as the final word/decision on tree protection issues. Any costs for tree protection fencing, posts, labor or other associated labor or material shall be incidental to the fixed cost per unit bid. s. Work In Street Right — of — Way. All of contractor's construction work in street rights-of-way shall be done in strict accordance with the applicable controlling public agency's construction specifications, permitting, bonding, rules, and regulations. All costs for necessary permits and bonds shall be borne by the Contractor and considered incidental to the fixed item price of the applicable work. Contractor shall coordinate with the proper public officials and receive approval from said officials prior to any street closings or detouring required due to the work to be performed. Contractor shall protect existing vegetation from removal or damage wherever possible. Contractor shall confine construction work to specified construction limits as shown on the drawings or defined in the specifications. Should Contractor damage or remove any vegetation outside the construction limits, Contractor shall restore the affected area to its original state at no expense to the Village. 4) BOND; INSURANCE; INDEMNIFICATION. a. Performance and Labor and Material Payment Bond. Upon submission of the executed contract to the Village, Contractor shall furnish to the Village a surety bond in the amount one hundred and ten percent (110%) of the bid for the faithful performance of the Contract and to indemnify the Village against loss. The Contractor shall also furnish a labor and materials bond in the amount one hundred and ten percent (110%) of the bid to ensure payment for all labor and materials, including compliance with the provisions of law relating to the payment of the prevailing rate of wages. The premium of such bonds is to be paid by the Contractor. The surety must be with a substantial surety company satisfactory to the Village and authorized by law to do business in the State of Illinois and endorsed by a local representative of said surety company. All payment and performance bonds shall name the Village of Mount Prospect as Obligee and be written upon forms prepared or approved by the Village. Said bonds may be satisfied with a Letter of Credit, in the form acceptable to the Village, from a bank or savings and loan within the Chicago metropolitan area. The bonds and Letter of Credit shall remain in effect during the full term of the Contract and any extension thereof. Failure to so provide these bonds or Letter of Credit shall result in forfeiture of the bid bond/Letter of Credit to the Village as liquidated damages and not as a penalty, and the termination of the contract and/or withdrawal of the award. 2018 HVAC Replacement 24 b. Insurance Requirements. In submission of a bid, the bidder is certifying that it has all insurance coverages required by law or that would normally be expected for bidder's type of work. In addition, the bidder is certifying that, as successful bidder/Contractor, upon execution of the Contract, it will provide Insurance of such types and in such amounts as may be necessary to protect itself and the interests of the Village against all hazards or risks of loss contemplated by the Contract. The Village shall be named as additional insured on all applicable insurance policies. Satisfactory certificates of insurance shall be filed with the Village upon execution of the Contract. The certificates shall state that thirty (30) days advance written notice will be given to the Village before any policy covered thereby is changed or canceled. Insurance coverage shall be in the following minimum amounts: Limit/ Limit/ Type of Insurance Ea. Occurrence Aggregate General Liability Bodily Injury $1,000,000 $3,000,000 Property Damage $1,000,000 $3,000,000 Contractual Ins. $1,000,000 $3,000,000 Automobile Liability Bodily Injury Property Damage Workers Compensation Employee Claims Employers Liability $1,000,000 $1,000,000 $1,000,000 $1,000,000 Statutory for Illinois $1,000,000 per accident c. Indemnification. The Contractor shall indemnify_and save harmless the Village, its officers and employees from any and all liability, losses or damages, including attorneys fees and costs of defense, the Village may suffer as a result of claims, demands, suits, actions or proceedings of any kind or nature, including workers' compensation claims, in any way resulting from or arising out of the operations of the Contractor under the Contract, including operations of subcontractors; and the Contractor shall, at his own expense, appear, defend, and pay all fees of attorneys and all costs and other expenses arising therefrom or incurred in connection therewith; and, if any judgments shall be rendered against the Village in any such action, the Contractor shall, at his own expense, satisfy and discharge same. The Contractor expressly understands and agrees that any bonds, letters of credit or insurance protection required by the Contract, or otherwise provided by the Contractor, shall in no way limit the responsibility to indemnify, keep and save harmless and defend the Village as herein provided. Contractor agrees to defend and hold harmless the Village from and against all demands, claims, suits, costs, expenses, damages and adjustments based upon any infringement of any patent relating to goods specified in the contract, and on account of the Village's use of any copyrighted or uncopyrighted, composition, 2018 HVAC Replacement 25 trade secrets, secret process, proprietary rights, patented of unpatented invention, article or appliance furnished or used under the bid Specifications. 5) Compliance with Laws. a. Collusion. If at any time it shall be found that the person, firm, or corporation to whom the Contract has been awarded has, in presenting any proposal or proposals, unlawfully colluded with any other party or parties, then the Contract so awarded shall be null and void and the Consultant and his sureties shall be liable to the Village for all loss or damage which the Village may suffer thereby, and the Village may advertise for new bids for said work. b. Observance of Laws, Ordinances, and Regulations; Certifications of Compliance with Applicable Laws. The contractor shall, at all times during the life of this contract, observe and abide by all federal, state and local laws which in any way affect the conduct of the work and with all decrees and orders of courts or agencies of competent jurisdiction. Likewise, said contractor shall be governed by all municipal ordinances and regulations which in any way affect the conduct of the work. The contractor shall indemnify and save harmless the owner, its officers, agents, and employees against any claim or liability arising from or based on his violation of any law, ordinance, regulation, decree or order. The bidder and contractor, as successful bidder, shall comply with all applicable state, federal and local laws, including, but not limited to the following: Bid Ripping/Rotating. By submitting a bid, the Contractor certifies that no owner, officer or director is barred from contracting with any unit of state or local government as a result of violating the bid rigging or bid rotating provisions contained in 720 ILCS 5/33E-3 & 33E-4. ii. Tax Payment. The Contractor certifies that it is not delinquent in the payment of any taxes to the Illinois Department of Revenue. (65 ILCS 5/11- 42.1-1) iii. Drug Free Workplace Act. The Contractor will comply with the requirements of the Drug Free Workplace Act if the contract is $5,000 or more and it has more than 24 employees at the time of entering into the contract (30 ILCS 580). iv. Preference to Veterans Act. The Contractor will comply with the Preference to Veterans Act (330 ILCS 55). V. Substance Abuse Prevention Program. By submitting a bid, the Contractor certifies that the company has in place, to the extent not covered by a collective bargaining agreement that deals with the subject of the Act, a substance abuse prevention program that meets or exceeds the requirements of the Substance Abuse Prevention in Public Works Projects Act, 820 ILCS 265/1 et seq. 2018 HVAC Replacement 26 vi. Non -Discrimination. The Contractor will comply with the Illinois Public Works Employment Discrimination Act (775 ILCS 10/1, et seq.) vii. Equal employment Opportunity. The Contractor will comply with Article 2 of the Illinois Human Rights Act (775 ILCS 5/2-101, et seq.), including establishment and maintenance of a sexual harassment policy as required by Section 2-105, and the Rules and Regulations of the Illinois Department of Human Rights, including the EQUAL EMPLOYMENT OPPORTUNITY CLAUSE, which is a material term of all public contracts, as follows: EQUAL EMPLOYMENT OPPORTUNITY In the event of the contractor's non-compliance with the provisions of this Equal Employment Opportunity Clause or the Act, the contractor may be declared ineligible for future contracts or subcontracts with the State of Illinois or any of its political subdivisions or municipal corporations, and the contract may be cancelled or voided in whole or in part, and other sanctions or penalties may be imposed or remedies invoked as provided by statute or regulation. During the performance of this contract, the contractor agrees as follows: 1) That he or she will not discriminate against any employee or applicant for employment because of race, color, religion, sex, sexual orientation, marital status, order of protection status, national origin or ancestry, citizenship status, age, physical or mental disability unrelated to ability, military status or an unfavorable discharge from military service; and, further, that he or she will examine all job classifications to determine if minority persons or women are underutilized and will take appropriate affirmative action to rectify any underutilization. 2) That, if he or she hires additional employees in order to perform this contract or any portion of this contract, he or she will determine the availability (in accordance with this Part) of minorities and women in the areas from which he or she may reasonably recruit and he or she will hire for each job classification for which employees are hired in a way that minorities and women are not underutilized. 3) That, in all solicitations or advertisements for employees placed by him or her or on his or her behalf, he or she will state that all applicants will be afforded equal opportunity without discrimination because of race, color, religion, sex, sexual orientation, marital status, order of protection status, national origin or ancestry, citizenship status, age, physical or mental disability unrelated to ability, military status or an unfavorable discharge from military service. 4) That he or she will send to each labor organization or representative of workers with which he or she has or is bound by a collective bargaining or other agreement or understanding, a notice advising the labor organization or representative of the contractor's obligations under the Act and this Part. If any labor organization or representative fails or refuses to cooperate with the contractor in his or her efforts to comply with the Act and this Part, the contractor will promptly notify the Department and the contracting agency 2018 HVAC Replacement 27 and will recruit employees from other sources when necessary to fulfill its obligations under the contract. 5) That he or she will submit reports as required by this Part, furnish all relevant information as may from time to time be requested by the Department or the contracting agency, and in all respects comply with the Act and this Part. 6) That he or she will permit access to all relevant books, records, accounts and work sites by personnel of the contracting agency and the Department for purposes of investigation to ascertain compliance with the Act and the Department's Rules and Regulations. 7) That he or she will include verbatim or by reference the provisions of this clause in every subcontract awarded under which any portion of the contract obligations are undertaken or assumed, so that the provisions will be binding upon the subcontractor. In the same manner as with other provisions of this contract, the contractor will be liable for compliance with applicable provisions of this clause by subcontractors; and further it will promptly notify the contracting agency and the Department in the event any subcontractor fails or refuses to comply with the provisions. In addition, the contractor will not utilize any subcontractor declared by the Illinois Human Rights Commission to be ineligible for contracts or subcontracts with the State of Illinois or any of its political subdivisions or municipal corporations. Title 44, Part 750, Section 750, APPENDIX A, Illinois Administrative Code, viii. PREVAILING WAGE. This contract calls for the construction of a "public work" within the meaning of the Illinois Prevailing Wage Act, 820 ILCS 130/1, et seq., as amended (the "Act"). The Contractor and all subcontractors are required to pay wage rates in accordance with the Act to all laborers, workers and mechanics. The Village has adopted the prevailing wages as determined by the Illinois Department of Labor ("IDOL") for Cook County. The prevailing rate of wages is revised by the IDOL and is available on the IDOL website, www.state.ii.us/agency/idol/rates/rates.HT . The Contractor and all subcontractors are solely responsible for checking the Department's website for revisions to prevailing wage rates. In the event that the IDOL should revise the prevailing rate of wages, then the revised rates shall apply to this Contract. In no case shall any revision in the rates of prevailing wages result in an increase in the total Contract price. All bonds provided by the Contractor under the terms of this Contract shall include such provisions as will guarantee the faithful performance of the Contractor's obligations under this clause and under the Prevailing Wage Act, 820 ILCS 130/1 et. seq. Contractor shall comply with all applicable provisions of the Prevailing Wage Act, including, but not limited to, the requirements of Section 5 of the Prevailing Wage Act, 820 ILCS 130/5. The Contractor, and all Subcontractors and Sub -Subcontractors participating on the Project, shall make and keep those records required under Section 5 of the Prevailing Wage Act in paper or electronic format. In conformance with the Act, each 2018 HVAC Replacement 28 contractor and subcontractor, or other entity performing work on the project, shall maintain records of all laborers, mechanics and other workers employed by them on the project, including the following information on each worker: (1) name; (2) address; (3) telephone number when available; (4) social security number; (5) classification or classifications; (6) gross and net wages paid in each pay period; (7) number of hours worked each day; (8) starting and ending times of each day; (9) hourly wage rate; (10) hourly overtime wage rate; (11) hourly fringe benefit rates; (12) the name and address of each fringe benefit fund; (13) the plan sponsor of each fringe benefit, if applicable; and (14) the plan administrator of each fringe benefit, if applicable. These records shall be kept by the participating contractor and subcontractor for a period of not less than five (5) years from the date of last payment on the contract or subcontract. No later than the 15th day of each calendar month, each participating contractor and subcontractor shall submit a monthly certified payroll to the Village consisting of the above - referenced information as well as a statement signed by the participating contractor or subcontractor that certifies: (a) the records are true and accurate; (b) the hourly rates paid to each worker is not less than the general prevailing rate of hourly wages required under the Prevailing Wage Act; and (c) the contractor or subcontractor is aware that filing a certified payroll that he or she knows to be false is a Class A misdemeanor. ix. Compliance with Freedom of Information Act Request. Section 7 of the Illinois Freedom of Information Act (FOIA), 5 ILCS 140/7, applies to public records in the possession of a party with whom the Village of Mount Prospect has contracted. The Village of Mount Prospect will have only a very short period of time from receipt of a FOIA request to comply with the request and there is a significant amount of work required to process a request including collating and reviewing the information. The bidder/contractor acknowledges the requirements of FOIA and agrees to comply with all requests made by the Village of Mount Prospect for public records (as that term is defined by Section 2(c) of FOIA) in the undersigned's possession and to provide the requested public records to the Village Mount Prospect within two (2) business days of the request being made by the Village of Mount Prospect. The bidder/contractor agrees to indemnify and hold harmless the Village of Mount Prospect from all claims, costs, penalties, losses and injuries (including but not limited to, attorney's fees, other professional fees, court costs and/or arbitration or other dispute resolution costs) arising out of or relating to its failure to provide public records to the Village of Mount Prospect under the contract. X. Work Guaranty. 1. Maintenance Bond. A maintenance bond or a maintenance letter of credit is required. This maintenance bond or maintenance letter of credit amount shall consist of ten percent (10%) of the final project cost; it shall be posted by the contractor with the Village upon completion of all Work; and it shall be valid and effective for a period of two (2) years after the 2018 HVAC Replacement 29 X1 final acceptance of such Work by the Village for the purpose of guaranteeing against and securing the correction of any defect in material or workmanship furnished for such improvements, latent in character and not discernible at the time of final inspection or acceptance by the Village of Mount Prospect. 2. General Guaranty. Neither partial or final payment, nor any provision in the contract, nor partial or entire use of the product/Work embraced in the contract by the Village or the Public shall constitute an acceptance of work not done in accordance with the contract, or relieve the contractor of liability in respect to any express warranties or responsibility for failure to comply with the terms of those contract documents. Unless otherwise expressly provided in the Specifications, in the event any defects or imperfections in the materials or workmanship to be furnished by the contractor herein appear within the period of two (2) years from the date of completion of all the Work and acceptance thereof by the Village, the contractor will, upon notice from said Village (which notice may be given by letter to said contractor to the business address of the contractor shown in the proposal), repair and make good at his own cost any such defects or imperfections and replace any defective or imperfect materials or workmanship with other materials or workmanship satisfactory to said Village, and furnish all such new materials and labor as may be necessary to do so; and in the event of the failure, refusal or delay of said workmanship or materials said Village may do so or have same done by others, and said contractor and surety or sureties on the bonds given for the faithful performance of the contract shall be liable to the Village for all damages and expenses occasioned by such failure, refusal or delay. All details of warranties shall be included with the bid. Warranty work shall be at no additional expense to the Village. Manufacturer warranties and guaranties shall be submitted with the bid and shall be considered a part of the contract where such specifications meet the minimum bid Specifications. Miscellaneous Contract Requirements Contract Alterations. No amendment of a contract shall be valid unless made in writing and signed by the Village President, Village Manager, or their authorized representative. 2. Licenses and Permits. The Contractor shall procure at its own expense all necessary licenses and permits in connection with the work under the Contract. 2018 HVAC Replacement 30 3. Nonassignability. The contractor shall not assign the contract, or any part thereof, to any other person, firm or corporation without the previous written consent of the Village. Such assignment shall not relieve the contractor from its obligations or change the terms of the contract unless agreed by the Village at its sole discretion. 4. Notices. All notices required by the contract shall be given in writing. 5. Taxes. The contractor shall pay all federal, state and local taxes as may be applicable on all materials, labor and services furnished by it under the contract, and the amounts of such taxes shall be included in the unit prices bid. 2018 HVAC Replacement 31 SPECIAL PROVISIONS TRAFFIC CONTROL: Contractor is responsible for all necessary traffic control. Cost to be included in the unit price of each pay item as incidental to that pay item. 2018 HVAC Replacement 32 BID FORM 2018 HVAC Replacement at Village of Mt. Prospect Public Works Facility Village of Mount Prospect Department of Public Works FROM: (hereinafter called "Bidder") TO: Office of the Village Manager, 3rd Floor 50 South Emerson Street Mount Prospect, Illinois 60056 (hereinafter called "Village" or "Village of Mount Prospect") Bid For: 2018 HVAC Replacement at Village of Mt. Prospect Public Works Facility The bidders have familiarized themselves with the work and probable work conditions required under this Bid affecting the cost of the work and with the Bid Documents which include: Notice to Bidders Table of Contents Instructions for Bidders General Conditions and Special Provisions Specifications Bid Form Affidavit — Bid Certification Form Bid Security Bid Sheet — 2018 HVAC Replacement at Village of Mt. Prospect Public Works Facility Contract Document Labor and Materials Payment bond form Performance Bond Form Therefore, the Bidder hereby proposes to furnish all supervision, technical personnel, labor, materials, tools appurtenances, equipment, and services (including all utility and transportation services) required to construct and complete the Work, all in accordance with the above listed documents. Bidder agrees to perform all of the Work and provide the equipment and materials described in the Bid Documents, as follows: Bidder has bid on all items and has provided a price for all items. The Bidder acknowledges that it is responsible for verification of all pipe sizes and depths prior to the ordering of materials. 2018 HVAC Replacement 33 The Bidder will complete and provide all labor, equipment, materials and mobilization (if applicable) to perform the Work as incidental to the fixed item price for each item proposed. In submitting this bid, the Bidder understands that the Village of Mount Prospect reserves the right to add to or subtract from the estimated quantities. The Village of Mount Prospect intends to award one (1) contract (if at all) for the items bid. If written notice of award of this bid is mailed, emailed or otherwise delivered to the Bidder at any time before this bid is withdrawn, the Bidder agrees to execute and deliver the contract in the prescribed form and furnish payment and performance bonds, or letter of credit, and the insurance certificates required by the Bid Documents to the Village within ten (10) days after receipt. The Bidder, and as successful bidder/Contractor upon award of the Contract understands and agrees to the following: 1) The Contractor agrees to provide all Work and items and material to the Village as noted in the Bid Documents and comply with the requirements of the Bid Documents. 2) The Contractor agrees to comply with all applicable state and federal laws, rules and regulations, and county and municipal ordinances, as described in the General Conditions. All Addenda pertaining to this project shall be acknowledged by the Bidder in the spaces provided below: Addendum No. Addendum Date Acknowledgement by Bidder or Authorized Representative Date Acknowledged Failure to acknowledge receipt, as provided above, may be considered sufficient grounds for disqualification of the bidder and rejection of his/her bid submittal. A record of all Addenda and copies of same will be available to all qualified bidders from the Village of Mount Prospect Public Works Department, 1700 West Central Road, Mount Prospect, Illinois two (2) days prior to the letting. It shall be the bidder's responsibility to become fully advised of all Addenda prior to submitting its bid. 2018 HVAC Replacement 34 Upon award the contract the Village will send Notice of Award to the successful bidder, the bidder must then execute the contract and provide the required bonds or letter of credit and certificate of insurance to the Village within ten (10) days. The Village will then issue a written Notice to Proceed, which starts the performance period and the contractor then has ten (10) days to commence work. The contractor shall reach substantial completion and final completion based on the work schedule specified in Section 01010 Summary of Work. Failure to complete the work in the designated time frame may result in the Director of Public Works withholding compensation due the contractor for failure to complete the said work in the designated time frame, calling the bonds, or taking such other action as may be available. Security in the sum of ten (10%) percent of the amount bid in form of (check one): Bid Bond Certified Check Bank Cashier's Check is attached hereto in accordance with the "Instructions for Bidders". This Bid Submittal contains the following: 1) Bid Form 2) Affidavit — Bid Certification Form 3) Bid Security 4) BID SHEET(S) — 2018 HVAC Replacement at Village of Mt. Prospect Public Works Facility Respectfully submitted: Name of Firm/Bidder: IN (Signature) Title: Date: Contact Information: Official Address: Telephone: Email: ONE (1) SIGNED COPY OF THIS BID FORM AND BID SHEETS (Pages 33-51) ALONG WITH THE AFFIDAVIT— BID CERTIFCATION FORM, AND BID SECURITY SHALL BE SUBMITTED IN A SEALED MARKED ENVELOPE.VILLAGE OF MOUNT PROSPECT 2018 HVAC Replacement 35 yid (1-1 �erticatdon IC::orm IC: ,i;N p i AFFIDAVIT — BID CERTIFICATION FORM Bidder: Company/Firm Name: Address: As a condition of entering into a contract with the Village of Mount Prospect, and under oath and penalty of perjury and possible termination of contract rights and debarment, the undersigned, being first duly sworn on oath, deposes and states that he or she is (sole owner, partner, joint ventured, President, Secretary, etc.) of (Name of Company) and has the authority to make all certifications required by this affidavit. Section I Non Collusion The undersigned certifies that this bid is genuine and not collusive or a sham, that said bidder has not colluded, conspired, connived or agreed, directly or indirectly, with any bidder or person, to put in a sham bid or to refrain from bidding, and has not in any manner, directly or indirectly, sought by agreement or collusion, or communication or conference with any person, to fix the bid price element of this bid, or of that of any other bidder, or to secure any advantage against any other bidder or any person interested in the proposed contract. Section II Bid Ripping and Rotating The undersigned further states that (Name of Company) is not barred from bidding or contracting as a result of a conviction for violations of state laws prohibiting bid rigging or bid rotating or any similar offense of any state of the United States, as provided in Sections 33E-3 and 33E-4 of the Illinois Criminal Code, 720 ILCS 5/33E- 3, 33E-4. Section III Drug Free Workplace The undersigned further states that (Name of Company) provides a drug free workplace pursuant to the Drug Free Workplace Act, 30 ILCS 580/1, et seq., and has, to the extent not covered by a collective bargaining that deals with the subject of the Substance Abuse Prevention in Public Works Projects Act, 820 ILCS 265/1 et seq., a substance abuse prevention program that meets or exceeds these requirements of that Act. AFFIDAVIT — BID CERTIFICATION FORM Section IV Tax Payment The undersigned further states that (Name of Company) is not delinquent in payment of any taxes to the Illinois Department of Revenue, in accordance with Illinois Compiled Statues, 65 ILCS 5/11-42.1. The undersigned understands that making a false statement regarding delinquency in taxes is a Class A Misdemeanor and, in addition voids the contract and allows the municipality to recover all amounts paid to the individual or entity under the contract in civil action. 2018 HVAC Replacement 36 yid n''1�ert icatdon IC::orm Section V Sexual Harassment Policy Pursuant to Section 2-105(A) of the Illinois Human Rights Act, 775 ILCS 5/2-105 (A), every party to a public contract must: "Have written sexual harassment policies that shall include, at a minimum, the following information: (1) the illegality of sexual harassment; (11) the definition of sexual harassment under State law; (111) a description of sexual harassment, utilizing examples; (IV) the vendor's internal complaint process including penalties; (V) the legal recourse, investigative and complaint process available through the Department (of Human Rights) and the Commission (Human Rights Commission); (VI) directions on how to contact the Department and Commission; and (VII) protection against retaliation as provided by Section 6-101 of the Act. (Illinois Human Rights Act)." A "public contract" includes: ... every contract to which the State, any of its political subdivisions or any municipal corporation is a party." 775 ILCS 5/1-103 (M) (2002), The undersigned further states that (Name of Company) has a written sexual harassment policy in place in full compliance with 775 ILCS 5/2- 105 (A) (4). It is expressly understood the foregoing statements and representations and promises are made as a condition to the right of the bidder to receive payment under any award made under the terms and provisions of this bid. The undersigned certifies that all information contained in this Affidavit is true and correct. Signed by: Signature Name Printed: Signed and sworn to before me this day of 20_. My commission expires: Notary Public Title: 2018 HVAC Replacement 37 BID SECURITY Included with this bid is a bank cashier's check, certified check or bid bond in the amount of , being ten percent (10%) of the total amount bid by the Bidder, in favor of the Village of Mount Prospect. It is hereby agreed that, should Bidder be awarded the Work contemplated under this bid and fail or refuse to execute a contract for said Work, or to provide the required payment and performance bonds, or letter of credit, and certificate of insurance, then this security, in the amount stipulated above, shall be forfeited and may be retained by the Village of Mount Prospect as liquidated damages and not as a penalty. All bids to remain firm for a period of ninety (90) days after bid opening date. SUBMITTED THIS SEAL (if corporation) DAY OF , 2018. Bidder: Bidder's Agent and Agent's Title Title Note: If bidder is a partnership, the bid must be signed by at least two of the partners. Note: If bidder is a corporation, the bid must be signed by an authorized officer of the corporation, attested and sealed by the secretary or other authorized officer. If a corporation, note here the state of incorporation: Incorporated under the laws of the State of 2018 HVAC Replacement 38 BID SHEET 2018 HVAC Replacement at Village of Mt. Prospect Public Works Facility The undersigned herewith submits a bid on 2018 HVAC Replacement at Village of Mt. Prospect Public Works Facility in accordance with the attached documents. All bids are to be delivered to the office of the Village Manager at 50 South Emerson Street 3rd Floor, Mount Prospect, Illinois, 60056, prior to 1.00p.m. on August 13, 2018. Submitted this day of , 2018. Mark outside of envelope: "2018 HVAC Replacement at Village of Mt. Prospect Public Works Facility" and deliver to the Village Manager's office at 50 South Emerson Street V Floor, Mount Prospect, Illinois, 60056, by 1:00 p.m., August 13, 2018. The Bidder(s) will complete the Work for the following price(s): A. BASE BID: LUMP SUM BID FOR REPLACEMENT OF ROOFTOP UNITS (RTU -4, 5, 6, and 9) AT VILLAGE OF MT. PROSPECT PUBLIC WORKS FACILITY For performing and providing all labor, materials, necessary equipment and all utilities, transportation and services necessary to perform and complete in a workmanlike manner all work required to complete the proposed work indicated in the bidding documents in accordance with the Plans and Specifications. This total bid is a lump sum price of: Dollars (Written) (Figures) B. ALTERNATE 1: COST TO FURNISH AND INSTALL ALL WORK ASSOCIATED WITH REPLACING THE HOT WATER HEATING SYSTEM. Dollars (Written) 2018 HVAC Replacement 39 Name of Company/Firm Address of Company/Firm IN Phone: Date submitted: , 2018 Also note any exceptions to the specifications. COMPANY OWNER ADDRESS CITY, STATE, ZIP PHONE # SIGNATURE 2018 DATE Note: All bids to remain firm for thirty (90) days. Be sure to mark the outside of the envelope, "2018 HVAC REPLACEMENT AT VILLAGE OF MT. PROSPECT PUBLIC WORKS FACILITY" 2018 HVAC Replacement 40 CONTRACT THIS Contract (hereinafter the "Contract") is entered into on this _ day of , 2018, by and between the VILLAGE OF MOUNT PROSPECT, an Illinois municipal corporation (hereinafter the "Village"), and , an (hereinafter the `Contractor") (Village and Contractor sometimes referred to individually as "Party" and collectively as "Parties"), WHEREAS, the Village has solicited competitive bids for its "2018 HVAC Replacement at Village of Mt. Prospect Public Works Facility"; and WHEREAS, the Contractor submitted a bid to perform the work associated with the 2018 HVAC Replacement at Village of Mt. Prospect Public Works Facility (hereinafter the "Bid"); and WHEREAS, upon its review of the submitted bids, the Village has awarded the contract to perform the work associated with the 2018 HVAC Replacement at Village of Mt. Prospect Public Works Facility to the Contractor, subject to the execution of this Contract; NOW, THEREFORE, for and in consideration of their mutual promises, covenants, undertakings and agreements, the parties agree as follows: ARTICLE I — CONTRACT DOCUMENTS This Contract is subject to the terms and conditions set forth in the Contract Documents, which are incorporated herein as if fully set forth, and include the following Bid Documents with Bidder's/Contractor's Bid Submittals prioritized to be included in number 6*: 1. Notice to Bidders 2. Table of Contents 3. Instructions to Bidders 4. General Conditions and Special Provisions 5. Specifications 6. Bid Submittals, including Bid Form, Affidavit — Bid Certification Form, Bid Security, Bid Sheet (*Bidder's/Contractor's completed Bid Submittals) 7. Other materials or standards provided or noted by the Village 8. Contract 9. Applicable performance and labor and materials payment bonds, or letter of credit. (Collectively the "Contact Documents") ARTICLE II — PERFORMANCE BY CONTRACTOR 1. The Contractor agrees to perform the work, including all labor, materials, equipment and services, in accordance with the terms and conditions set forth in the Contract Documents (hereinafter the "Work"). 2. The Contractor acknowledges that the Village reserves the right to add to or subtract from the estimated quantities. 2018 HVAC Replacement 41 3. The Contractor certifies that it will comply with all state and federal laws and regulations, and county and municipal ordinances, as set forth in the General Conditions. ARTICLE III — PERFORMANCE BY VILLAGE The Village agrees to pay the Contractor for its performance of the Work in the manner and amount provided in the Contract Documents. ARTICLE IV - CONFLICT BETWEEN CONTRACT DOCUMENTS In the event of a conflict between any Contract Document and the terms of this Contract, the Contract shall control to the extent of the conflict. In the event of any other conflict between Contract Documents, the preceding Document shall govern to the extent of the conflict based upon the order of priority set forth in Article I of this Contract, unless otherwise specifically stated. ARTICLE V — COMMENCEMENT AND COMPLETION OF WORK After the written Notice to Proceed is issued by the Village, which will start the performance period, the Contractor then has 10 days to commence work. The contractor shall reach substantial completion and final completion based on the work schedule specified in Section 01010 Summary of Work. The Contractor shall commence performance of the Work and complete performance of the Work, in accordance with the schedule set forth in the Contract Documents, but in no event shall any Work be performed prior to the Village's receipt of this Contract, executed by Contractor, and the Village's acceptance and approval of the payment and performance bonds, or letter of credit, and certificate of insurance required by the Contract Documents. ARTICLE V — NOTICE Unless otherwise provided, all notices required under this Contract shall be made in writing and addressed or delivered as follows: TO THE VILLAGE OF MOUNT PROSPECT - The Village of Mount Prospect 1700 West Central Road Mount Prospect, Illinois 60056 ATTN: Director of Public Works TO CONTRACTOR- at the address set forth on the Bid Form, or: Notices shall be deemed effective when received by personal service or registered or certified U.S. mail, postage prepaid and receipt requested, to the address so specified. Either Party may, by written notice to the other, change its own mailing address. 2018 HVAC Replacement 42 ARTICLE VI — PRIOR AGREEMENTS; SUCCESSORS This Contract supersedes all previous agreements, understandings and representations of any nature whatsoever, whether oral or written, and constitutes the entire understanding between the Parties. The terms of this Contract shall be binding upon and inure to the benefit of the parties and the partners and officials, successors in interest, executors, administrators, assigns and representatives and their respective successors and assigns, provided, however, that the Contractor shall not assign, sublet or transfer any rights or interest in this Agreement in whole or in part without the prior written approval of the Village, except to the extent that the Contract Documents provide otherwise. ARTICLE VII - DEFAULT BY CONTRACTOR If the Contractor fails to begin the Work under the Contract within the time specified, or fails to perform the Work in accordance with the terms of the approved schedule or performs the Work in a manner unacceptable to the Village, or neglects or refuses to remove materials or perform anew such Work as has been rejected by the Village, or if the Contractor shall become insolvent or be declared bankrupt, or shall make an assignment for the benefit of creditors, or from any other cause whatsoever shall fail to carry on the Work in a manner required by the Contract, the Village shall give notice as hereinafter provided to the Contractor and its surety in writing specifying such failure, delay, neglect, refusal or default, and if the Contractor, within a period of ten (10) calendar days after the giving of such notice, shall not proceed in accordance therewith, then the Village shall have full power and authority to declare the this Contract and the Contractor in default, and to forfeit the rights of the Contractor in this Contract. Upon declaration of Contractor's default, the Village may, at its option, call upon the surety to complete the Work in accordance with the terms of this Contract or may take over the Work, including any materials on the Work site as may be suitable and acceptable to the Village and may complete the Work by its own forces or on its own account, or may enter into a new contract or contracts for the completion of the Work, or may use such other methods as shall be required for the completion of the Work in an acceptable manner as the Village may in its discretion determine. All costs and charges incurred by the Village, together with the cost of completing the Work shall be deducted from any moneys due or which may become due on this to the Contractor under this Contract. Following any payment due and received by the Village from the Contractor's surety following default, if the expense so incurred by the Village is less than the sum paid to the Village by the surety under this Contract for work remaining, the surety shall be entitled to receive the excess difference paid to the Village. When such Contractor default costs incurred by the Village exceeds the sum paid to the Village for the work remaining under the Contract the Contractor and the surety shall be liable and shall pay to the Village the full cost of such additional expenses. ARTICLE VIII - DEFAULT BY VILLAGE In the event of a material default by the Village under this Contract, the Village shall have sixty (60) days, from notice thereof by Contractor, to cure the default prior to Contractor's termination of this Contract. The failure to pay a contested invoice shall not be considered a material default. Upon termination, the Village shall be responsible to pay any uncontested payments due for work performed. 2018 HVAC Replacement 43 ARTICLE IX —VENUE The parties hereto agree that for purposes of any lawsuit(s) between them concerning this Agreement, its enforcement, or the subject matter thereof, venue shall be in Cook County, Illinois, and the laws of the State of Illinois shall govern the cause of action. ARTICLE X - SEVERABILITY OF CONTRACT If any term of this Contract is held by a court of competent jurisdiction to be void or unenforceable, the remainder of the Contract terms will remain in full force and effect and will not be affected. ARTICLE XI - CUMULATIVE REMEDIES The exercise or failure to exercise any legal rights and remedies associated with any act of default or breach hereunder by either Party will not constitute a waiver or forfeiture of any other rights and remedies, and will be without prejudice to the enforcement of any other right or remedy available by law or authorized by this Contract. ARTICLE XII - COMPLIANCE WITH LAWS Each party to this Contract will comply with all applicable state and federal laws and regulations, and county and municipal ordinances and regulations. ARTICLE XIII - DISPUTE RESOLUTION Should a dispute arise between the Village and the Contractor as to the terms and conditions of the Contract, or the responsibilities, limitations, or working relations of either Party, the designated project personnel will make every reasonable effort to resolve the difference in accordance with the terms and conditions of the Contract. If a dispute continues despite these efforts, it shall be referred to the Parties' Project Managers. If the above action fails to resolve the dispute, the Parties may, by agreement, elect to resolve the dispute through a mediation process. Each Party shall bear its own costs in preparing and conducting mediation, except that the costs, if any, of the actual mediation proceeding shall be shared equally by the Parties. The mediation process is defined as follows.. The Parties shall select a mutually agreeable mediator from American Arbitration Association lists or any other agreeable list to aid the Parties in resolving the dispute. The mediator shall not be an employee or former employee of either Party. The first meeting shall be held at a location chosen by the Village. At the meetings, each Party may present materials and/or arguments to the mediator. The mediator's decision shall be not being binding upon either Party. In the event that the foregoing steps fail to resolve the dispute, either Party may bring suit in the Circuit Court of Cook County, Illinois. ARTICLE XIV - ASSIGNMENT No rights or interest in this Contract may be assigned by Contractor without prior written notice being provided by Contractor to the Village and the Village's written approval. The Village shall not unreasonably withhold its approval of such assignment. In the event of an assignment, the Contractor shall not be relieved of its obligations under the Contract unless agreed to by the Village, at its sole discretion. 2018 HVAC Replacement 44 ARTICLE XV - RECRUITING The Parties shall not, without the consent of the other Party, entice, encourage, offer special inducements, or otherwise recruit employees of the other Party during the period of this Contract and for a period of one (1) year thereafter. This clause is not intended to restrict any individual's right of employment but rather is intended to preserve the relationship intended under this Contract and to prevent the Parties from actively recruiting the employees of the other Party. ARTICLE XVII - COUNTERPARTS This Contract may be executed in counterparts, each of which shall be an original and all of which together shall constitute one and the same agreement. ARTICLE XVIII - ENFORCEABILITY If any provision of this Contract is found to be invalid, illegal or unenforceable, that provision shall be severable from the rest of this Contract and the validity, legality and enforceability of the remaining provisions will in no way be affected or impaired. ARTICLE XIX - EFFECTIVE DATE The effective date of this Contract shall be the date of the last signature executing the Contract (hereinafter referred to as the "Effective Date"). ARTICLE XX - ADVERTISEMENT Contractor shall not use, in its advertising, marketing programs, or other promotional efforts, any data, pictures, or other representation of the Village, except with the specific written authorization in advance by the Village. ARTICLE XXI - CAPTIONS; HEADINGS The paragraph headings which appear herein are included solely for convenience and shall not be used in the interpretation of this Contract. ARTICLE XXII — ENTIRE AGREEMENT This Contract, consisting of the Contract Documents, constitutes the entire agreement between the Parties for the subject matter hereof and supersedes all prior arrangements, agreements, representations and undertakings, written or oral. This Contract may not be changed or modified except by a written instrument duly executed by each of the Parties hereto. IN WITNESS WHEREOF, the Parties hereto have executed this Contract. Contractor: IN Title: Date: VILLAGE OF MOUNT PROSPECT in Title: Date: 2018 HVAC Replacement 45 ATTEST: Title: Date: ATTEST: Title: Date: 2018 HVAC Replacement 46 VILLAGE OF MOUNT PROSPECT LABOR AND MATERIAL PAYMENT BOND Bond No.: Principal Amount: Contract: KNOWN ALL MEN BY THESE PRESENTS, that the Village of Mount Prospect, an Illinois municipal corporation (hereinafter "Village"), has awarded tc 7 7 as Principal (hereinafter "Contractor"), a written agreement with the Village dated (hereinafter "Contract"), for in accordance with the drawings and specifications prepared by: (Village of Mount Prospect or architect/engineer), which Contract is incorporated herein and made a part hereof; and WHEREAS, the Contractor is required to furnish a bond in connection with the Contract to secure the payment of claims of laborers, workmen, mechanics, material suppliers, and other persons as provided by law; NOW, THEREFORE, we, the undersigned Contractor and with main office at as Surety, are held and firmly bound unto the Village in the penal sum of Dollars ($ ), lawful money of the United States, for which payment well and truly to be made we bind ourselves, our heirs, executors, administrators, successors, and assigns, jointly and severally, firmly by these present. NOW, THEREFORE, THE CONDITION OF THIS OBLIGATION IS SUCH, that if the Contractor shall fully, promptly pay for all laborers, workmen and mechanics engaged in the work under the Contract, and not less than the general prevailing rate of hourly wages as required by the Contract and the Illinois Prevailing Wage Act, 820 ILCS 130/1 et seq., and for all material used or reasonably required for use in the performance of the Contract, and all duly authorized modifications, alterations, changes or additions to said Contract as may hereafter be made, then this obligation shall be null and void; otherwise it shall remain in full force and effect, subject to the following conditions:. 1. A "Claimant" is defined as any person, firm or corporation having contracts with Contractor or with a subcontractor of Contractor to furnish labor, materials, or both, for use in the performance of the Contract. "Labor and materials" is construed to include that part of water, gas, power, light, heat, oil, gasoline, telephone service, rental of equipment, and any other items for which a mechanic's lien may be asserted. 2018 HVAC Replacement 47 2. Any person having a claim for labor and materials furnished in the performance of the Contract shall have no right of action unless he shall have filed a verified notice of such claim with the Village Clerk within 180 days after the date of the last items of work or the furnishing of the last item of materials, and filed a copy of that verified notice upon the Contractor within 10 days after the filing of the notice with the Village Clerk. Filing must be by personal service or United States Mail, postage prepaid, certified or restricted delivery, return receipt requested, limited to addressee. The notice shall contain 1) the name and address of the claimant; 2) the business address of the claimant within the State of Illinois, if any, or if the claimant be a foreign corporation having no place of business within the State, the principal place of business of the corporation, and in the case of partnership, the names and residences of each of the partners; 3) the name of the Contractor for the Village; 3) the name of the person, firm or corporation by whom the claimant was employed or to whom such claimant furnished materials; 4) a brief description of the public improvement for the construction or installation of which the Contract is to be performed; and 5) a description of Claimant's contract as it pertains to the public improvement describing the work done by the claimant and stating the total amount due and unpaid as of the date of the verified notice. No defect in the notice herein provided for shall deprive the claimant of its right of action under the terms and provision of this Bond unless it shall affirmatively appear that such defect has prejudiced the rights of an interested party asserting the same. 3. No action shall be brought on this Bond later than one year after the date of the last item of work or of the furnishing of the last item of materials. Such suit shall be brought only in the circuit court of the State in the judicial district in which the Contract is to be performed. 4. The Village shall not be liable for the payment of any costs or expenses of any such lawsuit, and the Village does not have any obligations to any Claimants who make claims on this Bond. Surety will pay for all such claims, and for all costs and expenses of any such lawsuit, up to a maximum of the amount of this Bond. Surety hereby expressly agrees that no extension of time, change, modification, alteration, deletion, or addition to the undertakings, covenants, terms, conditions, and agreements of the Contract, or to the work to be performed thereunder, shall in any way affect the obligation of this Bond; and it does hereby waive notice of any such extension of time, change, modification, alteration, deletion, or addition to the undertakings, covenants, terms, conditions, and agreements of the Contract, or to the work to be performed thereunder. 2018 HVAC Replacement 48 Surety's obligations hereunder are independent of the obligations of any other surety for the payment of claims of laborers, workmen, mechanics, material suppliers, and other persons in connection with the Contract; and suit may be brought against Surety and such other sureties, jointly and severally, or against any one or more of them, or against less than all of them without impairing the Village's rights against the others. Any payment by the Surety made in good faith pursuant to this Bond shall reduce the principal amount of this Bond. Signed and sealed this day of , 201_ Contractor By: Signature Title ATTEST: Corporate Secretary (corporations only) STATE OF COUNTY OF Surety By: Officer Of The Surety Title Address: NOTARY I, , a Notary Public in and for said county, do hereby certify that (Insert Name of Attorney -In -Fact for Surety) who is personally known to me to be the same person whose name is subscribed to the foregoing instrument on behalf of Surety, appeared before me this day in person and acknowledge respectively that he/she signed, sealed, and delivered said instrument as his/her free and voluntary act for the uses and purposes therein set forth. Given under my hand and notarial seal this day of 201 Notary Signature: My Commission expires: (Attach Surety's Power of Attorney) 2018 HVAC Replacement 49 VILLAGE OF MOUNT PROSPECT PERFORMANCE BOND Bond No. : Principal Amount: Contract: KNOWN ALL MEN BY THESE PRESENTS, that Contractor ,as Principal (hereinafter "Contractor"), and , with main office at a corporation of the state of as Surety (hereinafter "Surety"), are held and firmly bound unto the Village of Mount Prospect, an Illinois municipal corporation (hereinafter "Village"), in the penal sum of Dollars ($ ), lawful money of the United States, for the payment of which, we bind ourselves, our heirs, executors, administrators, successors and assigns, jointly and severally, firmly by these presents. WHEREAS, Contractor has entered into a written agreement with the Village dated (hereinafter "Contract"), for the construction of in accordance with the drawings and specifications prepared by: (Village of Mount Prospect or architect/engineer), which Contract is incorporated herein and made a part hereof. NOW, THEREFORE, THE CONDITION OF THIS OBLIGATION IS SUCH, that if the Contractor shall fully, promptly and completely discharge the Contract and all duly authorized modifications, alterations, changes, or additions to said Contract as may hereafter be made, and during the life of any guaranty required under the Contract, and, if Contractor shall fully secure and protect the Village from all liability and from all loss or expense of any kind, including all court costs and attorneys' fees made necessary or arising from the failure, refusal or neglect of Contractor to comply with all obligations assumed by Contractor in connection with the performance of the Contract and all such modifications, alterations, changes, or additions, then this obligation shall be null and void; otherwise it shall remain in full force and effect. Upon receipt of written notice from the Village that the Contractor is in default, and performance by the Village of its obligations under the Contract, Surety will promptly (1) remedy the default; (2) arrange for the performance of Contractor's obligations under the Contract through the use of qualified contractors acceptable to the Village; or (3) notify the Village that it may hire a contractor to complete Contractor's obligations under the Contract. Surety will promptly notify, in writing, the Village of which option it is exercising. Failure of the Surety to elect an option within fifteen (15) days of receipt of the notice from the Village shall constitute authorization to the Village to complete the improvements at Surety's expense. The balance of the contract price shall be credited against the cost of completing and/or correcting the Contractor's performance under the Contract. If the cost exceeds the balance of the contract price, the Surety shall pay the excess amount to the Village, up to a maximum of the principal amount of this Bond. If the Surety arranges for completion and/or correction or remedies the default, the balance of the contract price that is required to complete, correct or remedy the default shall be paid by the Village to Surety. Surety will be responsible, up to the maximum of the principal amount of this Bond, for payment for correction and completion of the Contract, any 2018 HVAC Replacement 50 additional legal, design professional or delay costs arising from Contractor's default and/or resulting from action or inaction on the part of the Surety and liquidated damages, or, if no liquidated damages are provided for in the Contract, actual damages caused by delayed performance or non-performance by the Contractor or Surety. The Village shall not be required to pay Surety more than the balance of the contract price. The term "balance of the contract price" means the total amount payable by the Village to the Contractor under the contract, and any amendments thereto, less the amounts paid to the Contractor by the Village. Any suit under this Bond must be filed before the expiration of two years from the date on which final payment under the Contract is due or the applicable statute of limitations, whichever is longer. No right of action shall accrue on this Bond to or for the use of any person or corporation other than the Village or its heirs, executors, administrators or successors. Any proceeding, legal or equitable, under this Bond may be instituted in a court of competent jurisdiction in the location in which the work is located. Notice to any of the parties shall be mailed to the appropriate address listed above. Surety hereby waives notice of any modifications, alterations, changes, additions or extension of time in the Contract. Signed and sealed this day of , 201_ Contractor By: Signature Title ATTEST: Corporate Secretary (corporations only) STATE OF COUNTY OF Surety By: _ Title Officer Of The Surety Address: NOTARY I, , a Notary Public in and for said county, do hereby certify that (Insert Name of Attorney -In -Fact for Surety) who is personally known to me to be the same person whose name is subscribed to the foregoing instrument on behalf of Surety, appeared before me this day in person and acknowledge respectively that he/she signed, sealed, and delivered said instrument as his/her free and voluntary act for the uses and purposes therein set forth. Given under my hand and notarial seal this Notary Signature: _ day of My Commission expires: 1201 _ 2018 HVAC Replacement 51 SECTION 01010 SUMMARY OF WORK PART 1 - GENERAL 1.01 SUMMARY A. This section includes the following: 1. Project information. 2. Work under other contracts. 3. Use of premises. 4. Owner's occupancy requirements. 5. Work restrictions. 6. Specification formats and conventions. B. Related sections include the following: 1. Division 1 Section "Temporary Facilities and Controls" for limitations and procedures governing temporary use of Owner's facilities. 1.02 WORK COVERED BY CONTRACT DOCUMENTS A. Project Identification: 2018 HVAC Replacement at Village of Mt. Prospect Public Works Facility. B. Owner: Village of Mt. Prospect. 1. Owner's Representative: Mr. Paul Fahey. C. Engineer: CS2 Design Group, LLC, 837 Oakton Street, Elk Grove, IL 60007. D. The Work is as indicated on Drawings and Specifications. E. Contract will be one prime contract. 1.03 WORK SCHEDULE A. Bids are Due (Boiler submittals must be included with the bid) August 13, 2018 B. Tentative Award of Contract: August 22, 2018 C. Remainder of Product Submittals due to Engineer: No later than August 31, 2018 D. Boiler Delivery: No later than October 12, 2018 E. Substantial Completion for Punchlist: October 26, 2018 F. Final Completion: November 5, 2018 2018 HVAC REPLACEMENT AT VILLAGE OF SUMMARY OF WORK MT. PROSPECT PUBLIC WORKS FACILITY SECTION 01010 - 1 1.04 WORK UNDER OTHER CONTRACTS A. General: Cooperate fully with District or separate contractors so work on those contracts may be carried out smoothly, without interfering with or delaying work under this Contract. 1.05 USE OF PREMISES A. General: Contractor shall have use of premises for construction operations as coordinated with Owner. B. Use of Site: Do not disturb portions of Project site beyond areas in which the Work is indicated. 1. Driveways and Entrances: Keep driveways, loading areas, and entrances serving premises clear and available to Owner, Owner's employees, and emergency vehicles at all times. Do not use these areas foe parking or storage of materials. a. Schedule deliveries to minimize use of driveways and entrances. b. Schedule deliveries to minimize space and time requirements for storage of materials and equipment on-site. C. Use of Existing Building: Maintain existing building in a weathertight condition throughout construction period. Repair damage caused by construction operations. Protect building and its occupants during construction period. D. Maintain all exits and utilities for use by occupant. 1. Provide not less than 72 hours' notice to Owner of activities that will affect Owner's operations. 1.06 WORK RESTRICTIONS A. On-site Work Hours: Work shall be generally performed on and inside the existing building during normal business working hours of 6:30 a.m. to 3:30 p.m., Monday through Friday. If longer hours or additional work days are required to conform to the contract schedule identified in this document it shall be done by the contractor at no additional cost to the owner. B. Existing Utility Interruptions: Do not interrupt utilities serving facilities occupied by Owner or others unless permitted under the following condition and then only after arranging to provide temporary utility services according to requirements indicated: 1.07 SPECIFICATION FORMATS AND CONVENTIONS A. Specification Format: The Specifications are organized into Divisions and Sections using the 15 -division format and CSI/CSC's "Master Format" numbering system. 1. Section Identification: The Specifications use Section numbers and titles to help cross referencing in the Contract Documents. Sections in the Project Manual are in numeric sequence; however, the sequence is incomplete because all available Section numbers are not used. Consult the table of contents at the beginning of the Project Manual to determine numbers and names of Sections in the Contract Documents. 2018 HVAC REPLACEMENT AT VILLAGE OF SUMMARY OF WORK MT. PROSPECT PUBLIC WORKS FACILITY SECTION 01010 - 2 2. Division 1: Sections in Division 1 govern the execution of the Work of all Sections in the Specifications. B. Specification Content: The Specifications use certain conventions for the style of language and the intended meaning of certain terms, words, and phrases when used in particular situations. These conventions are as follows: 1. Abbreviated Language: Language used in the Specifications and other Contract Documents is abbreviated. Words and meanings shall be interpreted as appropriate. Words implied, but not stated, shall be inferred as the sense requires. Singular words shall be interpreted as plural, and plural words shall be interpreted as singular where applicable as the context of the Contract Documents indicates. 2. Imperative mood and streamlined language are generally used in the Specifications. Requirements expressed in the imperative mood are to be performed by Contractor. Occasionally, the indicative or subjunctive mood may be used in the Section Text for clarity to describe responsibilities that must be fulfilled indirectly by Contractor or by others when so noted. a. The words "shall, "shall be, or "shall comply with", depending on the context, are implied where a colon (:) is used within a sentence or phrase. PART 2 - PRODUCTS (NOT USED) PART 3 - EXECUTION (NOT USED) END OF SECTION 01010 2018 HVAC REPLACEMENT AT VILLAGE OF SUMMARY OF WORK MT. PROSPECT PUBLIC WORKS FACILITY SECTION 01010 - 3 SECTION 01041 PROJECT COORDINATION PART 1 - GENERAL 1.01 REQUIREMENTS INCLUDED A. Contractor shall: 1. Coordinate work of his own employees and subcontractors. 2. Expedite his work to assure compliance with schedules. 3. Coordinate his work with that of other subcontractor and work by Owner. 1.02 CONSTRUCTION ORGANIZATION AND STARTUP A. The Contractor shall establish on-site lines of authority and communications: 1. Schedule and conduct progress meetings with Owner's representative, Engineer and sub -contractors. 2. Establish procedures for intra -project communications: a. Submittals. b. Reports and records. C. Recommendations. d. Coordination drawings. e. Schedules. f. Resolution of conflicts. 3. Interpret Contract Documents: a. Consult with Engineer to obtain interpretation. b. Assist in resolution of questions or conflicts, which may arise. C. Forward written interpretations to sub -Contractors, and to other concerned parties. 4. Assist in obtaining permits and approvals. a. Building permits and special permits required for work or for temporary facilities. b. Verify that the subcontractors have obtained inspections for work and for temporary facilities. 5. Control use of sites: a. Supervise field engineering and site layout. b. Allocate space for each sub -contractor use for field offices, sheds, and work and storage areas. C. Allocate field office and storage space, and work and storage areas, for use of each subcontractor. d. Establish access, traffic and parking allocations and regulations. e. Monitor use of site during construction. f. Provide exterior or offsite storage for bulk construction items including light fixtures. No significant storage is available inside the building. 2018 HVAC REPLACEMENT AT VILLAGE OF PROJECT COORDINATION MT. PROSPECT PUBLIC WORKS FACILITY SECTION 01041 - 1 1.03 CONSTRUCTION DUTIES A. Construction Schedules; 1. Coordinate schedules of several subcontractors. B. Review coordination drawings prepared by other subcontractors. C. Prepare Coordination Drawings as required to resolve conflicts and to assure coordination of the work of, or affected by, mechanical or electrical trades, or by special equipment requirements; 1. Submit to Engineer. 2. Reproduce and distribute copies to concerned parties after Engineer review. D. Monitor use of temporary utilities: 1. Verify that adequate services are provided and maintained. 2. Coordinate use of Owner's facilities. E. Monitor subcontractors' periodic cleaning: 1. Enforce compliance with specifications. 2. Resolve any conflicts. 1.04 CONTRACTOR CLOSEOUT DUTIES A. At completion of work of each Contract, conduct an inspection to assure that: 1. Specified cleaning has been accomplished. 2. Temporary facilities have been removed from site. B. Substantial Completion: 1. Conduct an inspection to confirm or supplement Contractor's list of work to be completed or corrected. 2. Assist Engineer in inspection. 3. Supervise correction and completion of work as established in Certificate of Substantial Completion. C. Final Completion: 1. When contractor determines that work is finally complete, conduct an inspection to verify completion of work. 2. Assist Engineer in inspection. PART 2 - PRODUCTS (NOT USED) PART 3 - EXECUTION (NOT USED) END OF SECTION 01041 2018 HVAC REPLACEMENT AT VILLAGE OF PROJECT COORDINATION MT. PROSPECT PUBLIC WORKS FACILITY SECTION 01041 - 2 SECTION 01045 CUTTING AND PATCHING PART 1 - GENERAL 1.01 SUMMARY A. This Section specifies administrative and procedural requirements for cutting and patching. B. Refer to other Sections for specific requirements and limitations applicable to cutting and patching individual parts of the Work. Requirements of this Section apply to mechanical and electrical installations. Refer to Division 16 Sections for other requirements and limitations applicable to cutting and patching mechanical and electrical installations. C. Demolition of selected portions of the building for alterations is included in Section "Selective Demolition." D. Each Contractor shall be responsible for his own cutting and patching work. 1.02 SUBMITTALS A. Cutting and Patching Proposal: Where approval of procedures for cutting and patching is required before proceeding, submit a proposal describing procedures well in advance of the time cutting and patching will be performed and request approval to proceed. Include the following information, as applicable, in the proposal: 1. Describe the extent of cutting and patching required and how it is to be performed; indicate why it cannot be avoided. 2. Describe anticipated results in terms of changes to existing construction; include changes to structural elements and operating components as well as changes in the building's appearance and other significant visual elements. 3. List products to be used and firms or entities that will perform Work. 4. Indicate dates when cutting and patching is to be performed. 5. List utilities that will be disturbed or affected, including those that will be relocated and those that will be temporarily out of service. Indicate how long service will be disrupted. 6. Where cutting and patching involves addition of reinforcement to structural elements, submit details and engineering calculations to show how reinforcement is integrated with the original structure. 7. Approval by the Engineer to proceed with cutting and patching does not waive the Engineer's right to later require complete removal and replacement of a part of the Work found to be unsatisfactory. 2018 HVAC REPLACEMENT AT VILLAGE OF CUTTING AND PATCHING MT. PROSPECT PUBLIC WORKS FACILITY SECTION 01045 - 1 1.03 QUALITY ASSURANCE A. Requirements for Structural Work: Do not cut and patch structural elements in a manner that would reduce their load -carrying capacity or load -deflection ratio. Obtain approval of the cutting and patching proposal before cutting and patching the following structural elements: a. Foundation construction b. Bearing and retaining walls C. Structural concrete d. Structural steel e. Lintels f. Structural decking g. Stair systems h. Miscellaneous structural metals i. Equipment supports j. Piping, ductwork, vessels and equipment B. Operational and Safety Limitations: Do not cut and patch operating elements or safety related components in a manner that would result in reducing their capacity to perform as intended, or result in increased maintenance, or decreased operational life or safety. Obtain approval of the cutting and patching proposal before cutting and patching the following operating elements or safety-related systems: a. Primary operational systems and equipment b. Air or smoke barriers C. Water, moisture, or vapor barriers d. Membranes and flashings e. Fire protection systems f. Noise and vibration control elements and systems g. Control systems h. Communication systems i. Conveying systems j. Electrical wiring systems C. Visual Requirements: Do not cut and patch construction exposed on the exterior or in occupied spaces, in a manner that would, in the Engineer's opinion, reduce the building's aesthetic qualities, or result in visual evidence of cutting and patching. Remove and replace Work cut and patched in a visually unsatisfactory manner. If possible retain the original installer or fabricator to cut and patch the exposed Work, or if it is not possible to engage the original installer or fabricator, engage another recognized experienced and specialized firm. PART 2 - PRODUCTS 2.01 MATERIALS A. Use same materials and installation procedures that were used, and approved by Engineer, during original construction process. 2018 HVAC REPLACEMENT AT VILLAGE OF CUTTING AND PATCHING MT. PROSPECT PUBLIC WORKS FACILITY SECTION 01045 - 2 PART 3 W EXECUTION 3.01 INSPECTION A. Before cutting existing surfaces, examine surfaces to be cut and patched and conditions under which cutting and patching is to be performed. Take corrective action before proceeding, if unsafe or unsatisfactory conditions are encountered. Before proceeding, meet at the site with parties involved in cutting and patching, including mechanical and electrical trades. Review areas of potential interference and conflict. Coordinate procedures and resolve potential conflicts before proceeding. 3.02 PREPARATION A. Temporary Support provides temporary support of Work to be cut. B. Protection: Protect existing construction during cutting and patching to prevent damage. Provide protection from adverse weather conditions for portions of the Project that might be exposed during cutting and patching operations. C. Avoid interference with use of adjoining areas or interruption of free passage to adjoining areas. D. Take all precautions necessary to avoid cutting existing pipe, conduit or ductwork serving the building, but scheduled to be removed or relocated until provisions have been made to bypass them. 3.03 PERFORMANCE A. General: Employ skilled workmen to perform cutting and patching. Proceed with cutting and patching at the earliest feasible time and complete without delay. Cut existing construction to provide for installation of other components or performance of other construction activities and the subsequent fitting and patching required restoring surfaces to their original condition. B. Cutting: Cut existing construction using methods least likely to damage elements to be retained or adjoining construction. Where possible review proposed procedures with the original installer; comply with the original installer's recommendations. 1. In general, where cutting is required use hand or small power tools designed for sawing or grinding, not hammering and chopping. Cut holes and slots neatly to size required with minimum disturbance of adjacent surfaces. Temporarily cover openings when not in use. 2. To avoid marring existing finished surfaces, cut or drill from the exposed or finished side into concealed surfaces. 3. Cut through concrete and masonry using a cutting machine such as a carborundum saw or diamond core drill. 4. Comply with requirements of applicable sections where cutting and patching requires excavating and backfilling. 2018 HVAC REPLACEMENT AT VILLAGE OF CUTTING AND PATCHING MT. PROSPECT PUBLIC WORKS FACILITY SECTION 01045 - 3 5. By-pass utility services such as pipe or conduit before cutting, where services are shown or required to be removed, relocated or abandoned. Cut-off pipe or conduit in walls or partitions to be removed. Cap, valve or plug and seal the remaining portion of pipe or conduit to prevent entrance of moisture or other foreign matter after bypassing and cutting. C. Patching: Patch with durable seams that are as invisible as possible. Comply with specified tolerances. 1. Where feasible, inspect and test patched areas to demonstrate integrity of the installation. 2. Restore exposed finishes of patched areas and extend finish restoration into retained adjoining construction in a manner that will eliminate evidence of patching and refinishing. 3. Where removal of walls or partitions extends one finished area into another, patch and repair floor and wall surfaces in the new space to provide an even surface of uniform color and appearance. Remove existing floor and wall coverings and replace with new materials, if necessary to achieve uniform color and appearance. a. Where patching occurs in a smooth painted surface, extend final paint coat over entire surface containing the patch, after the patched area has received primer and second coat. 4. Patch, repair or re -hang existing ceilings as necessary to provide an even plane surface of uniform appearance. 3.04 CLEANING A. Thoroughly clean areas and spaces where cutting and patching is performed or used as access. Remove completely paint, mortar, oils, putty and items of similar nature. Thoroughly clean piping, conduit and similar features before painting or other finishing is applied. Restore damaged pipe covering to its original condition. B. Each classroom must be ready for Owner's use each day. This includes cleaning and re -positioning of any and all furniture and other classroom accessories. END OF SECTION 01045 2018 HVAC REPLACEMENT AT VILLAGE OF CUTTING AND PATCHING MT. PROSPECT PUBLIC WORKS FACILITY SECTION 01045 - 4 SECTION 01200 PROJECT MEETINGS PART 1 - GENERAL 1.01 SUMMARY A. This Section specifies administrative and procedural requirements for project meetings including but not limited to: 1. Pre -Construction Conference 2. Coordination Meetings 3. Progress Meetings B. Construction schedules shall be created by the prime contractor and given to the owner and engineer for review and approval. 1.02 PRE -CONSTRUCTION CONFERENCE A. The Engineer shall schedule a pre -construction conference and organizational meeting at the Project site or other convenient location prior to commencement of construction activities. Conduct the meeting to review responsibilities and personnel assignments. B. Attendees: The Owner, Engineer, the Prime Contractors and their Project Manager, major subcontractors, manufacturers, suppliers and other concerned parties shall each be represented at the conference by persons familiar with and authorized to conclude matters relating to the Work. C. Agenda: Discuss items of significance that could affect progress including such topics as: 1. Tentative construction schedule 2. Critical Work sequencing 3. Designation of responsible personnel 4. Procedures for processing field decisions and Change Orders 5. Procedures for processing Applications for Payment 6. Distribution of Contract Documents 7. Submittal of Shop Drawings, Product Data and Samples 8. Preparation of record documents 9. Use of the premises 10. Office, work and storage areas 11. Equipment deliveries and priorities 12. Safety procedures 13. First aid 14. Security 15. Housekeeping 16. Working hours 17. Summer School 18. Park District Programs at School 2018 HVAC REPLACEMENT AT VILLAGE OF PROJECT MEETINGS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 01200 - 1 1.03 COORDINATION MEETINGS A. The Prime Contractor shall conduct weekly Project coordination meetings at regularly scheduled times convenient for all parties involved. Notify Owner and Engineer of scheduled meeting dates and times. B. Request representation at each meeting by every party currently involved in coordination or planning for the construction activities involved. C. Record meeting results and distribute copies to everyone in attendance and to others affected by decisions or actions resulting from each meeting. 1.04 PROGRESS MEETINGS A. The Prime Contractor shall conduct weekly progress meetings at the Project site at regularly scheduled intervals. Notify the Owner and Engineer of scheduled meeting dates. Coordinate dates of meetings with preparation of the payment request. The prime contractor shall take meeting minutes and distribute within three (3) days of this meeting. B. Attendees: In addition to representatives of the Owner and Engineer, Contractor, major subcontractor, supplier or other entity concerned with current progress or involved in planning, coordination or performance of future activities shall be represented at these meetings by persons familiar with the Project and authorized to conclude matters relating to progress. C. Agenda: Review and correct or approve minutes of the previous progress meeting. Review other items of significance that could affect progress. Include topics for discussion as appropriate to the current status of the Project. 1. Contractor's Construction Schedule: Review progress since the last meeting. Determine where each activity is in relation to the Contractor's Construction Schedule, whether on time or ahead or behind schedule. Determine how construction behind schedule will be expedited; secure commitments from parties involved to do so. Discuss whether schedule revisions are required to ensure that current and subsequent activities will be completed within the Contract Time. 2. Review the present and future needs of each entity present, including such items as: a. Interface requirements b. Time C. Sequences d. Deliveries e. Off-site fabrication problems f. Access g. Site utilization h. Temporary facilities and services i. Hours of work j. Hazards and risks k. Housekeeping I. Quality and work standards M. Change Orders n. Documentation of information for payment requests 2018 HVAC REPLACEMENT AT VILLAGE OF PROJECT MEETINGS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 01200 - 2 D. Reporting: 1. Prime Contractor shall, no later than 3 days after each progress meeting date, distribute copies of minutes of the meeting to each party present and to other parties who should have been present. Include a brief summary, in narrative form, of progress since the previous meeting and report. 2. Schedule Updating: The Prime Contractor shall revise the construction schedule after each progress meeting with the assistance of the other sub- contractors, where revisions to the schedule have been made or recognized. Issue the revised schedule concurrently with the report of each meeting. PART 2 - PRODUCTS (NOT USED) PART 3 - EXECUTION (NOT USED) END OF SECTION 01200 2018 HVAC REPLACEMENT AT VILLAGE OF PROJECT MEETINGS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 01200 - 3 SECTION 01300 SUBMITTALS PART 1 - GENERAL 1.01 SECTION INCLUDES A. Submittal procedures. B. Product data. C. Shop drawings. D. Design Data. E. Manufacturer's instructions. 1.02 RELATED SECTION A. Section 01700 - Contract Closeout: Contract warranties, bonds, and closeout submittals. 1.03 REFERENCES A. AGC (Associated General Contractors of America) publication "The use of CPM in Construction - A manual for General Contractors and the Construction Industry. 1.04 SUBMITTAL PROCEDURES A. At the time of bidding, contractor shall include three (3) hard copies of the boiler product data sheets that meets the specifications and what they intend to use. B. Identify Project, Contractor, subcontractor and supplier; pertinent drawing and detail number, and specification section number, appropriate to submittal. C. Apply Contractor's stamp, signed or initialed certifying that review, approval, verification of products required, field dimensions, adjacent construction Work, and coordination of information is in accordance with requirements of the Work and Contract Documents. D. Schedule submittals to expedite Project, and deliver to Engineer at business address. Coordinate submission of related items. E. For each submittal for review, allow 7 days excluding delivery time to and from Contractor. F. Identify variations from Contract Documents and product or system limitations which may be detrimental to successful performance of completed Work. G. Allow space on submittals for Contractor and Architect/Engineer review stamps. H. When revised for resubmission, identify changes made since previous submission. 2018 HVAC REPLACEMENT AT VILLAGE OF SUBMITTALS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 01300 - 1 Distribute copies of reviewed submittals as appropriate. Instruct parties to promptly report inability to comply with requirements. J. Submittals not requested will not be recognized or processed. 1.05 PRODUCT DATA A. Product Data for Review: 1. Submit to Engineer for review for limited purpose of checking for conformance with information given and design concept expressed in Contract Documents. 2. After review, provide copies and distribute in accordance with SUBMITTAL PROCEDURES article and for record documents purposes. B. Product Data for Information: Submitted for the Engineer's knowledge as contract administrator or for the owner. C. Product Data for Project Close-out: Submitted for the Owner's benefit during and after project completion. D. Submit 5 copies of the products used on the project to the Engineer. E. Mark each copy to identify applicable products, models, options, and other data. Supplement manufacturers' standard data to provide information specific to this Project. F. Indicate product utility and electrical characteristics, utility connection requirements, and location of utility outlets for service for functional equipment and appliances. G. After review distribute in accordance with Submittal Procedures article above and provide copies for record documents. H. Operations and maintenance data shall be included with all equipment submittals. 1.06 SHOP DRAWINGS A. Shop Drawings for Review: Submit to Engineer for review for limited purpose of checking for conformance with information given and design concept expressed in Contract Documents. B. Shop Drawings for Project Close-out: Submitted for the Owner's benefit during and after project completion. C. Indicate special utility and electrical characteristics, utility connection requirements, and location of utility outlets for service for functional equipment and appliances. 2018 HVAC REPLACEMENT AT VILLAGE OF SUBMITTALS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 01300 - 2 1.07 DESIGN DATA A. Submit for Engineer's knowledge as contract administrator or for Owner. B. Submit for information for limited purpose of assessing conformance with information given and design concept expressed in Contract Documents. 1.08 MANUFACTURER'S INSTRUCTIONS A. When specified in individual specification sections, submit printed instructions for delivery, storage, assembly, installation, start-up, adjusting, and finishing, to Engineer for delivery to Owner in quantities specified for Product Data. B. Indicate special procedures, perimeter conditions requiring special attention, and special environmental criteria required for application or installation. PART 2 - PRODUCTS (NOT USED) PART 3 - EXECUTION (NOT USED) END OF SECTION 01300 2018 HVAC REPLACEMENT AT VILLAGE OF SUBMITTALS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 01300 - 3 SECTION 01370 SCHEDULE OF VALUES PART 1 - GENERAL 1.01 DESCRIPTION A. Submit to Engineer a Schedule of Values allocated to various portions of work. B. Upon request of Engineer, support values with data, which will substantiate their correctness. C. Schedule of Values, unless objected to by Engineer, shall be used only as a basis for Contractor's Application for Payment. 1.02 FORM AND CONTENT OF SCHEDULE OF VALUES A. Type schedule on 8-1/2 in. x 11 in. white paper; Contractor's standard forms and automated printout will be considered for approval by Engineer upon Contractor's request. Identify schedule with: 1. Title of project and location. 2. Engineer and Engineer's project number. 3. Name and address of Contractor. 4. Contract designation. 5. Date of submission. B. Schedule shall list installed value of component parts of work in sufficient detail to serve as a basis for computing values for progress payments during construction. C. Follow table of contents of this project manual as format for listing component items. 1. Identify each line item with number and title of respective major sections of specifications. D. For each major line item list sub -values of major products or operations under item. E. Provide a separate listing of items of contract conditions, such as: bonds, insurance premiums, job mobilization, field supervision and layout, construction facilities and temporary controls, contingency allowance, and construction schedule. F. For Various Portions of Work: 1. Each item shall include a directly proportional amount of CONTRACTOR'S overhead and profit. 2. For items on which progress payments will be requested for stored materials, break down value into: a. Cost of materials, delivered, and unloaded, with taxes paid. b. Total installed value. C. Sum of all values listed in schedule shall equal total Contract sum. 2018 HVAC REPLACEMENT AT VILLAGE OF SCHEDULE OF VALUES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 01370 - 1 PART 2 - PRODUCTS (NOT USED) PART 3 - EXECUTION (NOT USED) END OF SECTION 01370 2018 HVAC REPLACEMENT AT VILLAGE OF SCHEDULE OF VALUES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 01370 - 2 SECTION 01700 PROJECT CLOSEOUT PART 1 - GENERAL 1.01 SECTION INCLUDES A. Closeout procedures. B. Final cleaning. C. Adjusting. D. Project record documents. E. Operation and maintenance data. F. Spare parts and maintenance products. G. Warranties. 1.02 CLOSEOUT PROCEDURES A. Submit written certification that Contract Documents have been reviewed, Work has been inspected, and that Work is complete in accordance with Contract Documents and ready for Engineer's review. B. Provide submittals to Engineer that are required by governing or other authorities. C. Submit final Application for Payment identifying total adjusted Contract Sum, previous payments, and sum remaining due. 1.03 FINAL CLEANING A. Execute final cleaning prior to final project assessment. B. Clean interior and exterior glass, surfaces exposed to view; remove temporary labels, stains and foreign substances, polish transparent and glossy surfaces. C. Clean equipment and fixtures to a sanitary condition with cleaning materials appropriate to the surface and material being cleaned. D. Clean debris from rooms, roofs, gutters, downspouts, and drainage systems. E. Remove waste and surplus materials, rubbish, and construction facilities from the site. 1.04 ADJUSTING A. Adjust operating Products and equipment to ensure smooth and unhindered operation. 2018 HVAC REPLACEMENT AT VILLAGE OF PROJECT CLOSEOUT MT. PROSPECT PUBLIC WORKS FACILITY SECTION 01700 - 1 1.05 PROJECT RECORD DOCUMENTS A. Label each document in bold capital letters, "PROJECT RECORD" in neat, large printed letters. Also provide scanned electronic copies and provide them on three (3) flash drives. B. Maintain on site one set of the following record documents; record actual revisions to the Work: 1. Drawings. 2. Specifications. 3. Addenda. 4. Change Orders and other modifications to the Contract. 5. Reviewed Shop Drawings, Product Data, and Samples. 6. Manufacturer's instruction for assembly, installation, and adjusting. 7. Provide a computerized disk with all submittals and updated project record documents. C. Ensure entries are complete and accurate, enabling future reference by Owner. D. Store record documents separate from documents used for construction. E. Record information concurrent with construction progress. F. Specifications: Legibly mark and record at each Product section description of actual Products installed, including the following: 1. Manufacturer's name and product model and number. 2. Product substitutions or alternates utilized. 3. Changes made by Addenda and modifications. G. Record Drawings and Shop Drawings: Legibly mark each item to record actual construction including: 1. Field changes of dimension and detail. 2. Details not on original Contract drawings. H. Submit documents to Architect/Engineer with claim for final Application for Payment. 1.06 OPERATION AND MAINTENANCE DATA A. Submit data bound in 8-1/2 x 11 inch text pages, three D side ring binders with durable plastic covers and three (3) flash drives. B. Prepare binder cover with printed title "OPERATION AND MAINTENANCE INSTRUCTIONS", title of project and subject matter of binder when multiple binders are required. C. Internally subdivide the binder contents with permanent page dividers, logically organized as described below; with tab titling clearly printed under reinforced laminated plastic tabs. 2018 HVAC REPLACEMENT AT VILLAGE OF PROJECT CLOSEOUT MT. PROSPECT PUBLIC WORKS FACILITY SECTION 01700 - 2 D. Contents: Prepare a Table of Contents for each volume, with each Product or system description identified, typed on white paper, in three parts as follows: 1. Part 1: Directory, listing names, addresses, and telephone numbers of Architect/Engineer, Contractor, Subcontractors, and major equipment suppliers. 2. Part 2: Operation and maintenance instructions arranged by system and subdivided. For each category, identify names, addresses, and telephone numbers of Subcontractors and suppliers. 3. Part 3: Project documents and certificates, including the following: a. Shop drawings and product data. b. Certificates. C. Originals of warranties. E. Submit two sets of revised final volumes, within days after final inspection. 1.07 SPARE PARTS AND MAINTENANCE PRODUCTS A. Provide spare parts, maintenance, and extra Products in quantities specified in individual specification sections. B. Deliver and place in location as directed, obtain receipt prior to final payment. 1.08 WARRANTIES A. Execute and assemble transferable warranty documents from Subcontractors, suppliers, and manufacturers. B. Submit prior to final Application for Payment. C. For items of Work delayed beyond date of Substantial Completion, provide updated submittal within 10 days after acceptance, listing date of acceptance as start of warranty period. PART 2 - PRODUCTS (NOT USED) PART 3 - EXECUTION (NOT USED) END OF SECTION 01700 2018 HVAC REPLACEMENT AT VILLAGE OF PROJECT CLOSEOUT MT. PROSPECT PUBLIC WORKS FACILITY SECTION 01700 - 3 SECTION 01710 FINAL CLEANING PART I - GENERAL 1.01 SUMMARY A. The Contractor shall provide final cleaning. At completion of the work or at such other times as directed by the Engineer, remove all waste, debris, rubbish, tools, equipment, machinery and surplus materials. Clean all exposed surfaces; leave work clean and ready for next day use. B. Cleaning of work site. As work occurs, it is the contractor's responsibility to return the area of work in ready condition. This includes but is not limited to placing of furniture and room accessories to their original locations and cleanliness. This includes cleaning all surfaces to their original condition, including ceiling tile dust, trimmings of wiring, packaging, etc. 1.02 RELATED REQUIREMENTS A. Specified Elsewhere: 1. 01700 - Contract Closeout. 2. Respective Specification Sections: Cleaning for specific products or work. 1.03 SAFETY REQUIREMENTS A. Standards: Maintain project in accord with following safety and insurance standards: 1. Federal and state regulations. 2. National Fire Protection Association (NFPA). B. Hazards Control: 1. Store volatile wastes in covered metal containers and remove from premises daily. 2. Prevent accumulation of wastes, which create hazardous conditions. 3. Provide adequate ventilation during use of volatile or noxious substances. C. Conduct cleaning and disposal operations to comply with the Federal and State anti- pollution laws. 1. Do not burn or bury rubbish and waste materials on the project site. 2. Do not dispose of any volatile wastes such as mineral spirits, oil or paint thinner in storm or sanitary drains. 3. Do not dispose of wastes into streams or waterways. 1.04 SUBMITTALS A. Manufacturer's recommendations for cleaning the specified products. B. Proposed cleaning products for products where manufacturer's recommendations are not specified. 2018 HVAC REPLACEMENT AT VILLAGE OF FINAL CLEANING MT. PROSPECT PUBLIC WORKS FACILITY SECTION 01710 -1 2.01 MATERIALS A. Select and use all cleaning materials and equipment with care to avoid scratching, marring, defacing, staining or discoloring surfaces cleaned. B. Use only cleaning materials recommended by manufacturer of surface to be cleaned. C. Use cleaning materials only on surfaces recommended by the cleaning material manufacturer. PART 3 W EXECUTION 3.01 FINAL CLEANING A. Employ experienced workmen or professional cleaners for the final cleaning. B. Remove grease, dust, dirt, stains, labels, fingerprints, protection and other foreign materials from sight -exposed surfaces. In preparation for substantial completion or for occupancy, conduct a final inspection of the sight -exposed surfaces and or concealed spaces to ensure performance. C. Repair, patch and touch up all marred surfaces to specified finish, to match adjacent surfaces. D. Soft broom clean all exposed concrete surfaces clean; other paved areas with a soft or stiff broom as directed. Rake clean other surfaces on grounds. E. Completely clean all debris from above ceiling tile that has accumulated during construction process. F. Maintain finally cleaned areas until project, or designated portion thereof, is accepted by Owner. END OF SECTION 01710 2018 HVAC REPLACEMENT AT VILLAGE OF FINAL CLEANING MT. PROSPECT PUBLIC WORKS FACILITY SECTION 01710 - 2 SECTION 15121 PIPING EXPANSION COMPENSATION PART 1 - GENERAL 1.01 SECTION INCLUDES A. Flexible pipe connectors. B. Expansion joints and compensators. C. Pipe loops, offsets, and swing joints. 1.02 RELATED SECTIONS A. Section 15510 - Hydronic Piping. 1.03 REFERENCES A. MIL -E -17814E - Expansion Joints, Pipe, Slip -Type, Packed. 1.04 PERFORMANCE REQUIREMENTS A. Provide structural work and equipment required to control expansion and contraction of piping. Verify that anchors, guides, and expansion joints provided, adequately protect system. B. Expansion Calculations: 1. Installation Temperature: 60 degrees F. 2. Hot Water Heating: 210 degrees F. 3. Domestic Hot Water: 140 degrees F. 4. Safety Factory: 30 percent. 1.05 SUBMITTALS A. Submit under provisions of Section 01300. B. Product Data: 1. Flexible Pipe Connectors: Indicate maximum temperature and pressure rating, face-to-face length, live length, hose wall thickness, hose convolutions per foot and per assembly, fundamental frequency of assembly, braid structure, and total number of wires in braid. 2. Expansion Joints: Indicate maximum temperature and pressure rating, and maximum expansion compensation. C. Design Data: Indicate selection calculations. D. Manufacturer's Installation Instructions: Indicate special procedures, and external controls. 2018 HVAC REPLACEMENT AT VILLAGE OF PIPING EXPANSION COMPENSATION MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15121 -1 1.06 PROJECT RECORD DOCUMENTS A. Record actual locations of flexible pipe connectors, expansion joints, anchors, and guides. 1.07 OPERATION AND MAINTENANCE DATA A. Submit under provisions of Section 01700. B. Maintenance Data: Include adjustment instructions. 1.08 QUALIFICATIONS A. Manufacturer: Company specializing in manufacturing the products specified in this section with minimum three years documented experience. B. Design expansion compensating system under direct supervision of a Professional Engineer experienced in design of this work. 1.09 DELIVERY, STORAGE, AND HANDLING A. Accept expansion joints on site in factory packing with shipping bars and positioning devices intact. Inspect for damage. B. Protect equipment from exposure by leaving factory coverings, pipe end protection, and packaging in place until installation. 1.10 WARRANTY A. Warranty: Include coverage for leak free performance of packed expansion joints. 1.11 EXTRA MATERIALS A. Furnish under provisions of Section 01700. B. Provide two 12 ounce containers of packing lubricant and cartridge style grease gun. J_1.3 W ' . • • • 2.01 FLEXIBLE PIPE CONNECTORS A. Steel Piping 1. Exterior Sleeve: Braided stainless steel. 2. Pressure Rating: 200 psig WOG and 250 degrees F. 3. Joint: As specified for pipe joints. 4. Size: Use pipe sized units. 5. Maximum offset: 3/4 inch on each side of installed center line. B. Copper Piping 1. Inner Hose: Bronze 2. Exterior Sleeve: Braided bronze. 3. Pressure Rating: 200 psig WOG and 250 degrees F. 4. Joint: As specified for pipe joints. 5. Size: Use pipe sized units. 2018 HVAC REPLACEMENT AT VILLAGE OF PIPING EXPANSION COMPENSATION MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15121 - 2 6. Maximum offset: 3/4 inch on each side of installed center line. 2.02 EXPANSION JOINTS A. Stainless Steel Bellows Type: 1. Pressure Rating: 200 psig WOG and 250 degrees F. 2. Maximum Compression: 1 3/4 inch. 3. Maximum Extension: 1/4 inch. 4. Joint: As specified for pipe joints. 5. Size: Use pipe sized units. 6. Application: Steel piping 2 inch and under. B. External Ring Controlled Stainless Steel Bellows Type: 1. Pressure Rating: 200 psig WOG and 250 degrees F. 2. Maximum Compression: 15/16 inch. 3. Maximum Extension: 5/16 inch. 4. Maximum Offset: 1/8 inch. 5. Joint: Flanged. 6. Size: Use pipe sized units. 7. Accessories: Internal flow liner. 8. Application: Steel piping over 2 %2 inch. C. Copper with Packed Sliding Sleeve: 1. Manufacturers: a. Hyspan or approved equal. 2. Working Pressure: 125 psi. 3. Maximum Temperature: 250 degrees F. 4. Size: Use pipe sized units. 5. Copper or steel piping 2 inches and over. 2.03 ACCESSORIES A. Pipe Alignment Guides: 1. Two piece welded steel with enamel paint, bolted, with spider to fit standard pipe, frame with four mounting holes, clearance for minimum 1 inch thick insulation, minimum 3 inch travel. PART 3 - EXECUTION 3.01 INSTALLATION A. Install in accordance with manufacturer's instructions. B. Construct spool pieces to exact size of flexible connection for future insertion. C. Install flexible pipe connectors on pipes connected to equipment supported by vibration isolation. Provide line size flexible connectors. 2018 HVAC REPLACEMENT AT VILLAGE OF PIPING EXPANSION COMPENSATION MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15121 - 3 D. Install flexible connectors at right angles to displacement. Install one end immediately adjacent to isolated equipment and anchor other end. Install in horizontal plane unless indicated otherwise. E. Rigidly anchor pipe to building structure where necessary. Provide pipe guides so movement is directed along axis of pipe only. Erect piping such that strain and weight is not on cast connections or apparatus. F. Provide support and equipment required to control expansion and contraction of piping. Provide loops, pipe offsets, and swing joints. Expansion joints may be used only where other means of expansion control cannot be used. G. Provide Victaulic piping with minimum one joint per inch pipe diameter instead of flexible connector supported by vibration isolation. Victaulic piping need not be anchored. H. Provide expansion loops required to allow expansion and contraction of all piping system. END OF SECTION 15121 2018 HVAC REPLACEMENT AT VILLAGE OF PIPING EXPANSION COMPENSATION MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15121 - 4 SECTION 15135 GAGES AND METERS PART 1 - GENERAL 1.01 SECTION INCLUDES 2018 HVAC REPLACEMENT AT VILLAGE OF GAGES AND METERS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15135 -1 A. Hydronic Indicators. B. Pressure gages and pressure gage taps. C. Thermometers and thermometer wells. 1.02 REFERENCES A. ASME - B40.1 - Gages - Pressure Indicating Dial Type - Elastic Element. B. ASTM E1 - Specification for ASTM Thermometers. C. ASTM E77 - Verification and Calibration of Liquid -in -Glass Thermometers. 1.03 SUBMITTALS FOR REVIEW A. Section 01300 - Submittals: Procedures for submittals. B. Product Data: Provide list which indicates use, operating range, total range and location for manufactured components. 1.04 SUBMITTALS AT PROJECT CLOSEOUT A. Section 01700 -Contract Closeout: Procedures for submittals. B. Project Record Documents: Record actual locations of components and instrumentation. 1.05 ENVIRONMENTAL REQUIREMENTS A. Section 01600 - Material and Equipment: Environmental conditions affecting products on site. B. Do not install instrumentation when areas are under construction, except for required rough -in, taps, supports and test plugs. 1.06 EXTRA MATERIALS A. Section 01700 - Operation and Maintenance Data. B. Test Kit: Carrying case, internally padded and fitted containing two 2-1/2 inch diameter pressure gages, two gage adapters with 1/8 inch probes, two 1-1/2 inch dial thermometers. 2018 HVAC REPLACEMENT AT VILLAGE OF GAGES AND METERS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15135 -1 2.01 HYDRONIC INDICATORS A. Manufacturers: 1. Miljoco Corporation. 2. Weiss Instruments. 3. Moeller Instruments 4. Palmer Instrument. B. Gage: ASME B40.1 Grade A, accurate to 1%. Case to be 4.5" diameter, stem mounted, cast aluminum with stainless steel ring and unbreakable crystal. Indicator shall have recalibrator, compound scale calibrated both in PSI and feet from full vacuum to selected pressure. Maximum indicator pressure shall at minimum equal pump shut-off head (when system pressure is at relief valve setting) and shall exceed his minimum by no more than 50 psi. C. Manifold valve shall be spring return push-button manifold of rugged brass construction with ports for connection to system at indicated points and with test port connection for gauge calibration. D. Hydronic indicator system shall be attached to system piping with heavy bracket at convenient height to permit easy push-button operation and dial observation. 2.02 PRESSURE GAGES A. Manufacturers: 1. Miljoco Corporation. 2. Weiss Instruments. 3. Moeller Instruments. 4. Palmer Instrument. B. Pressure Gage: 1. Type: General use, ASME B40.1 Grade B, phosphor bronze bourdon tube, bottom connection. 2. Case: Black finished drawn steel. 3. Size: 4 inch diameter. 4. Mid -Scale Accuracy: Plus or minus two percent of range span. 5. Scale: White with black markings. 6. Range: Psi with equivalent kPa. Span to be two times the system operating pressure. 7. Connection: Brass, 1/4 inch NPT. C. Pressure Gage Tappings: 1. Ball Valve: Lever handle, brass 1/4 inch NPT for maximum 150 psig. 2. Needle Valve: Brass, 1/4 NPT for minimum 150 psig. 3. Syphon: Steel, Schedule 40, 1/4 inch angle or straight pattern. 4. Snubber: Brass bushing, 1/4 inch NPT with corrosion resistant porous metal disc. Disc material shall be suitable for fluid served and rated pressure. 2018 HVAC REPLACEMENT AT VILLAGE OF GAGES AND METERS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15135 - 2 2.03 STEM TYPE THERMOMETERS A. Manufacturers: 1. Miljoco Corporation. 2. Weiss Instruments. 3. Moeller Instruments. 4. Palmer Instrument. B. Thermometer 1. Case: Nine inch die cast aluminum with hard power coated finish. 2. Adjustable Joint: Finished to match case, 180 -degree adjustment in vertical plane, 360 -degree adjustment in horizontal plane, with locking device. 3. Tube: Non-toxic organic spirit -filled glass tube with magnifying lens. 4. Scale: Aluminum with white finish and black markings. 5. Stem: Aluminum or brass. 2.04 THERMOMETER SUPPORTS A. Socket: Brass separable sockets for thermometer stems with or without extensions as required, and with cap and cable when required. B. Flange: 3 inch outside diameter reversible flange, designed to fasten to sheet metal air ducts, with aluminum perforated stem. 2.05 TEST PLUGS A. Test Plug: 1/4 inch or Y2 inch brass or stainless steel fitting and cap for receiving 1/8 inch outside diameter pressure or temperature probe with Nordel core for temperatures up to 350 degrees F. Viton core for temperatures up to 400 degrees F. PART 3 - EXECUTION 3.01 INSTALLATION A. Install in accordance with manufacturer's instructions. B. Provide pressure gages at pumps, installing taps before strainers and on suction and discharge of pump. Pipe to gage. (Refer to details for additional information). C. Install thermometers in piping systems in sockets in short couplings. Enlarge pipes smaller than 2-1/2 inch for installation of thermometer sockets. Ensure sockets allow clearance from insulation. D. Provide instruments with scale ranges selected according to service with largest appropriate scale. E. Install gages and thermometers in locations where they are easily read from normal operating level. Install vertical to 45 degrees off vertical. F. Adjust gages and thermometers to final angle, clean windows and lenses, and calibrate to zero. 2018 HVAC REPLACEMENT AT VILLAGE OF GAGES AND METERS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15135 - 3 G. Locate test plugs adjacent thermometers and thermometer sockets and adjacent to pressure gages and pressure gage taps and as defined in Section 15985 and as shown on drawings. H. Provide extensions for thermometers and gauges as required to accommodate the insulation thickness. END OF SECTION 15135 2018 HVAC REPLACEMENT AT VILLAGE OF GAGES AND METERS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15135 - 4 SECTION 15140 SUPPORTS AND ANCHORS PART 1 - GENERAL 1.01 SECTION INCLUDES A. Pipe and equipment hangers and supports. B. Equipment bases and supports. C. Sleeves and seals. D. Flashing and sealing equipment. 1.02 RELATED SECTIONS A. Section 15260 - Piping Insulation. B. Section 15510 - Hydronic Piping. C. Section 15515 - Hydronic Specialties. D. Section 15540 - HVAC Pumps. 1.03 REFERENCES A. ASME B31.2 - Fuel Gas Piping B. ASTM F708 - Design and Installation of Rigid Pipe Hangers. C. MSS SP58 - Pipe Hangers and Supports - Materials, Design and Manufacturer. D. MSS SP69 - Pipe Hangers and Supports - Selection and Application. E. MSS SP89 - Pipe Hangers and Supports - Fabrication and Installation Practices. 1.04 SUBMITTALS A. Submit under provisions of Section 01300. B. Product Data: Provide manufacturers catalog data including load capacity. C. Design Data: Indicate load carrying capacity of trapeze, multiple pipe, and riser support hangers. D. Manufacturer's Installation Instructions: Indicate special procedures and assembly of components. 2018 HVAC REPLACEMENT AT VILLAGE OF SUPPORTS AND ANCHORS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15140 -1 1.05 REGULATORY REQUIREMENTS A. Conform to 2015 International Building Code see Village Code (Chapter 21) for Local Amendments. B. Conform to 2015 International Residential Code see Village Code (Chapter 21) for Local Amendments. C. Conform to 2015 International Energy Code see Village Code (Chapter 21) for Local Amendments. D. Conform to 2015 International Mechanical Code see Village Code (Chapter 21) for Local Amendments. E. Conform to 2015 International Fuel Gas Code see Village Code (Chapter 21) for Local Amendments. F. Conform to 2014 National Electric Code see Village Code (Chapter 21) for Local Amendments. G. Conform to Illinois State Plumbing Code see Village Code (Chapter 21) for Local Amendments. H. Products: Listed and classified by Underwriter's Laboratories, Inc. as suitable for the purpose specified and indicated. PART 2 - PRODUCTS 2.01 PIPE HANGERS AND SUPPORTS A. Manufacturers: 1. Uni-Strut. 2. Grinnell. 3. B -Line. B. Plumbing Piping - Water: 1. Conform to ASTM F708 and ASME 31.9. 2. Hangers for Pipe Sizes 1/2 to 1-1/2 Inch: Malleable iron, Carbon steel, adjustable swivel, split ring. 3. Hangers for Cold Pipe Sizes 2 Inches and Over: Carbon steel, adjustable, clevis. 4. Hangers for Hot Pipe Sizes 2 to 4 Inches: Carbon steel, adjustable, clevis. 5. Multiple or Trapeze Hangers: Steel channels with welded spacers and hanger rods. 6. Wall Support for Pipe Sizes to 3 Inches: Cast iron hook. 7. Vertical Support: Steel riser clamp. 8. Floor Support for Cold Pipe: Cast iron adjustable pipe saddle, lock nut, nipple, floor flange, and concrete pier or steel support. 9. Floor Support for Hot Pipe Sizes to 4 Inches: Cast iron adjustable pipe saddle, lock nut, nipple, floor flange, and concrete pier or steel support. 10. Copper Pipe Support: Carbon steel ring, adjustable, copper plated. 2018 HVAC REPLACEMENT AT VILLAGE OF SUPPORTS AND ANCHORS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15140 - 2 C. Hydronic Piping: 1. Conform to ASTM F708, MSS SP58, MSS SP69, MSS SP89. 2. Hangers for Pipe Sizes 1/2 to 1-1/2 Inch: Malleable iron or Carbon steel, adjustable swivel, split ring. 3. Hangers for Cold Pipe Sizes 2 Inches and Over: Carbon steel, adjustable, clevis. 4. Hangers for Hot Pipe Sizes 2 to 4 Inches: Carbon steel, adjustable, clevis. 5. Multiple or Trapeze Hangers: Steel channels with welded spacers and hanger rods. 6. Wall Support for Pipe Sizes to 3 Inches: Cast iron hook. 7. Wall Support for Pipe Sizes 4 Inches and Over: Welded steel bracket and wrought steel clamp. 8. Vertical Support: Steel riser clamp. 9. Floor Support for Cold Pipe: Cast iron adjustable pipe saddle, lock nut, nipple, floor flange, and concrete pier or steel support. 10. Floor Support for Hot Pipe Sizes to 4 Inches: Cast iron adjustable pipe saddle, lock nut, nipple, floor flange, and concrete pier or steel support. 11. Copper Pipe Support: Carbon steel ring, adjustable, copper plated. 2.02 ACCESSORIES A. Hanger Rods: Mild steel threaded both ends, threaded one end, or continuous threaded. 2.03 INSERTS A. Manufacturers: 1. Hilti. 2. Liebig. 3. Williams. B. Inserts: Malleable iron case of galvanized steel shell and expander plug for threaded connection with lateral adjustment, top slot for reinforcing rods, lugs for attaching to forms; size inserts to suit threaded hanger rods. 2.04 FLASHING A. Metal Counterflashing: 22 gage galvanized steel. B. Lead Flashing: 1. Waterproofing: 5 Ib/sq ft sheet lead 2. Soundproofing: 1 Ib/sq ft sheet lead. C. Caps: Steel, 22 gage minimum; 16 gage at fire resistant elements. 2.05 ROOF MOUNTED EQUIPMENT CURBS A. Manufacturers: 1. Thy Curb. 2. Pate. 3. Vent Products. 2018 HVAC REPLACEMENT AT VILLAGE OF SUPPORTS AND ANCHORS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15140 - 3 4. Same manufacturer as the equipment supported. B. Fabrication: 1. All curbs to be installed with 1-1/2 inch thick three pound density rigid insulation with aluminum liner. 2. Curbs to be 16 gage aluminum construction, meeting ASTM A446, 525, 526, and 527. Curb internally reinforced, factory installed wood nailers. 3. Provide curbs to meet roof pitch, insulation thickness and type of roof deck specified. Contractor responsible for determining cant requirements, insulation thickness and pitch requirements. 4. Top of all roof curbs shall be level, with pitch built into curb when deck slopes 1/4 inch per foot or greater. 5. Minimum height of to curb to be 18 inches above roof deck. 6. Fill unused portions of roof curb with sound batt insulation. 7. Refer to schedules for specialty curbs. 2.06 ROOF PIPE SUPPORTS A. Medium (2.25 -inch to 6 -inch diameters) gas line or conduit line supports: 1. Gas line supports shall be prefabricated system with base to accommodate height adjustable threaded rods and clevis hangers: a. Model 5 -RAH or 5 -RAH -12 with clevis hangers, by Miro Industries, Inc., Sandy, UT, (800) 768-6978. b. Model PPH-RB18 with clevis hangers, by Portable Pipe Hangers, Inc., Houston, TX, (713) 672-5088. 2. Conduit line supports shall be prefabricated system with height adjustable base to accommodate threaded rods and channel/strut support as required by number and size of lines: a. Model 16 - Base Strut - 7 or 12 P, by Miro Industries, Inc., Sandy, UT, (800) 768-6978. b. Model PP10 with Channel, by Portable Pipe Hangers, Inc., Houston, TX, (713) 672-5088. B. Small (less than 2 -inch diameter) gas line pipe supports: 1. Shall be prefabricated system with base to accommodate height adjustable threaded rods and roller support: a. C -Port DBR-Series support, by Cooper B -Line, Inc., Highland, IL, (618) 654-2184. b. Model 3 -RAH or 3 -RAH -12, by Miro Industries, Inc., Sandy, UT, (800) 768-6978. C. Model PP10 with Roller, by Portable Pipe Hangers, Inc., Houston, TX, (713) 672-5088. 2. Shall be prefabricated system with base to accommodate threaded rods and channel/strut support with clevis hanger(s): a. Model 2.5 SB -H, by Miro Industries, Inc., Sandy, UT, (800) 768-6978. 2018 HVAC REPLACEMENT AT VILLAGE OF SUPPORTS AND ANCHORS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15140 - 4 b. Model PP10 with Channel & Hanger, by Portable Pipe Hangers, Inc., Houston, TX, (713) 672-5088. C. Refer to drawings for pipe support details. D. Mechanical contractor to provide roof pipe supports. Installation by roofing subcontractor. E. Coordinate locations with installing contractor. 2.07 SLEEVES A. Sleeves for Pipes through Non -fire Rated Floors: 18 gage galvanized steel. B. Sleeves for Pipes through Non -fire Rated Beams, Walls, Footings, and Potentially Wet Floors: Schedule 40 steel pipe sleeve. C. Sleeves for Pipes through Fire Rated and Fire Resistive Walls, and Fire Proofing: Prefabricated fire rated sleeves including seals, UL listed schedule 40 steel. D. Sleeves for Round Ductwork: Galvanized steel. E. Sleeves for Rectangular Ductwork: Galvanized steel. F. Fire stopping Insulation: Glass fiber type, non-combustible. G. Sealant: UL rated, non-combustible flexible sealant with fire stop properties, ASTM E814. PART 3 W EXECUTION 3.01 INSTALLATION A. Install in accordance with manufacturer's instructions. B. Contractor shall coordinate all hanger and support locations with the Architect and Structural Engineer prior to installation. 3.02 INSERTS A. Provide inserts for placement in concrete form work. B. Provide inserts for suspending hangers from reinforced concrete slabs and sides of reinforced concrete beams. C. Provide hooked rod to concrete reinforcement section for inserts carrying pipe over 4 inches. D. Where concrete slabs form finished ceiling, locate inserts flush with slab surface. 3.03 PIPE HANGERS AND SUPPORTS A. Support horizontal piping as scheduled B. Install hangers to provide minimum %2 inch space between finished covering and adjacent work. 2018 HVAC REPLACEMENT AT VILLAGE OF SUPPORTS AND ANCHORS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15140 - 5 C. Place hangers within 12 inches of each horizontal elbow. D. Use hangers with 1-1/2 inch minimum vertical adjustment. E. Support horizontal cast iron pipe adjacent to each hub, with 5 feet maximum spacing between hangers. F. Where several pipes can be installed in parallel and at same elevation, provide multiple or trapeze hangers. G. Support riser piping independently of connected horizontal piping. H. Design hangers for pipe movement without disengagement of supported pipe. Prime coat exposed steel hangers and supports. Hangers and supports located in pipe shafts, and suspended ceiling spaces are not considered exposed. 3.04 EQUIPMENT BASES AND SUPPORTS A. Housekeeping pads of concrete, minimum 4 inches thick and extending 6 inches beyond supported equipment. B. Provide templates, anchor bolts, and accessories for mounting and anchoring equipment and doweled in floor. C. Provide rigid anchors for pipes after vibration isolation components are installed. 3.05 FLASHING A. Provide flexible flashing and metal counterflashing where piping and ductwork penetrate weather or waterproofed walls, and roofs. B. Flash floor drains in floors with topping over finished areas with lead, 10 inches clear on sides with minimum 36 x 36 inch sheet size. Fasten flashing to drain clamp device. C. Provide curbs for mechanical roof installations 12 inches minimum high above roofing surface. Flash and counterflash with sheet metal; seal watertight. Attach counterflashing mechanical equipment and lap base flashing on roof curbs. Flatten and solder joints. D. Adjust storm collars tight to pipe with bolts; calk around top edge. Use storm collars above roof jacks. Screw vertical flange section to face of curb. 3.06 SLEEVES A. Set sleeves in position in form work. Provide reinforcing around sleeves. B. Size sleeves large enough to allow for movement due to expansion and contraction. Provide for continuous insulation wrapping. C. Where piping or ductwork penetrates floor, ceiling, or wall, close off space between pipe or duct and adjacent work with fire stopping insulation and calk air tight. Provide close fitting metal collar or escutcheon covers at both sides of penetration. D. Install stainless steel or chrome plated steel escutcheons at finished surfaces. 2018 HVAC REPLACEMENT AT VILLAGE OF SUPPORTS AND ANCHORS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15140 - 6 3.07 SCHEDULES MAXIMUM HANGER ROD PIPE SIZE HANGER SPACING DIAMETER Inches Feet Inches 1/2 to 1-1/4 6.5 3/8 1-1 /2 to 2 10 3/8 2-1/2 to 3 10 1/2 4 to 6 10 5/8 PVC (All Sizes) 6 3/8 C. I. Bell and Spigot or No -Hub and at Joints 5 5/8 END OF SECTION 15140 2018 HVAC REPLACEMENT AT VILLAGE OF SUPPORTS AND ANCHORS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15140 - 7 SECTION 15170 MOTORS PART 1 - GENERAL 1.01 SECTION INCLUDES 2018 HVAC REPLACEMENT AT VILLAGE OF MOTORS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15170 -1 A. Single phase electric motors. B. Three phase electric motors. 1.02 RELATED SECTIONS A. Section 15540 - HVAC Pumps. B. Section 15559 - Steel Water Tube Boilers. C. Section 15781 - Rooftop Gas Heating Units. D. Section 16150 - Equipment Wring Systems: Electrical Characteristics and Wring Connections. 1.03 REFERENCES A. AFBMA 9 - Load Ratings and Fatigue Life for Ball Bearings. B. AFBMA 11 - Load Ratings and Fatigue Life for Roller Bearings. C. IEEE 112 - Test Procedure for Polyphase Induction Motors and Generators. D. NEMA MG 1 - Motors and Generators. E. NFPA 70 - National Electrical Code. 1.04 SUBMITTALS A. Submit under provisions of Section 01300. B. Product Data: Provide wiring diagrams with electrical characteristics and connection requirements. C. Manufacturer's Installation Instructions: Indicate setting, mechanical connections, lubrication, and wiring instructions. 1.05 OPERATION AND MAINTENANCE DATA A. Submit under provisions of Section 01700. B. Operation Data: Include instructions for safe operating procedures. C. Maintenance Data: Include assembly drawings, bearing data including replacement sizes, and lubrication instructions. 2018 HVAC REPLACEMENT AT VILLAGE OF MOTORS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15170 -1 1.06 REGULATORY REQUIREMENTS A. Conform to 2015 International Building Code see Village Code (Chapter 21) for Local Amendments. B. Conform to 2015 International Residential Code see Village Code (Chapter 21) for Local Amendments. C. Conform to 2015 International Energy Code see Village Code (Chapter 21) for Local Amendments. D. Conform to 2015 International Mechanical Code see Village Code (Chapter 21) for Local Amendments. E. Conform to 2015 International Fuel Gas Code see Village Code (Chapter 21) for Local Amendments. F. Conform to 2014 National Electric Code see Village Code (Chapter 21) for Local Amendments. G. Conform to Illinois State Plumbing Code see Village Code (Chapter 21) for Local Amendments. H. Products: Listed and classified by Underwriter's Laboratories, Inc. as suitable for the purpose specified and indicated. 1.07 DELIVERY, STORAGE, AND HANDLING A. Deliver, store, protect and handle products to site under provisions of Section 01600. B. Protect motors stored on site from weather and moisture by maintaining factory covers and suitable weather-proof covering. For extended outdoor storage, remove motors from equipment and store separately. PART 2 - PRODUCTS 2.01 GENERAL CONSTRUCTION AND REQUIREMENTS A. For variable frequency drive motors on air handling units and return fans, refer to section 15970 Variable Frequency Motors/Drives. B. Motors Less Than 250 Watts, for Intermittent Service: Equipment manufacturer's standard and need not conform to these specifications. C. Type: 1. Open drip -proof except where specifically noted otherwise. 2. Motors: Design for continuous operation in 40 degrees C environment. 3. Design for temperature rise in accordance with NEMA MG 1 limits for insulation class, service factor, and motor enclosure type. D. Visible Nameplate: Indicating motor horsepower, voltage, phase, cycles, RPM, full load amps, locked rotor amps, frame size, manufacturer's name and model number, service factor, power factor, efficiency. 2018 HVAC REPLACEMENT AT VILLAGE OF MOTORS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15170 - 2 E. Wring Terminations: 1. Provide terminal lugs to match branch circuit conductor quantities, sizes, and materials indicated. Enclose terminal lugs in terminal box sized to NFPA 70, threaded for conduit. 2. For fractional horsepower motors where connection is made directly, provide [threaded] conduit connection in end frame. 2.02 SINGLE PHASE POWER - SPLIT PHASE MOTORS A. Starting Torque: Less than 150 percent of full load torque. B. Starting Current: Up to seven times full load current. C. Breakdown Torque: Approximately 200 percent of full load torque. D. Drip -proof Enclosure: Class A insulation, NEMA Service Factor, pre -lubricated sleeve or ball bearings. E. Enclosed Motors: Class A (50 degrees C temperature rise) insulation, 1.0 Service Factor, pre -lubricated ball bearings. 2.03 SINGLE PHASE POWER - PERMANENT -SPLIT CAPACITOR MOTORS A. Starting Torque: Exceeding one fourth of full load torque. B. Starting Current: Up to six times full load current. C. Multiple Speed: Through tapped windings. D. Open Drip -proof or Enclosed Air Over Enclosure: Class A (50 degrees C temperature rise) insulation, minimum 1.0 Service Factor, pre -lubricated sleeve or ball bearings, automatic reset overload protector. 2.04 SINGLE PHASE POWER - CAPACITOR START MOTORS A. Starting Torque: Three times full load torque. B. Starting Current: Less than five times full load current. C. Pull-up Torque: Up to 350 percent of full load torque. D. Breakdown Torque: Approximately 250 percent of full load torque. E. Motors: Capacitor in series with starting winding; provide capacitor-start/capacitor- run motors with two capacitors in parallel with run capacitor remaining in circuit at operating speeds. F. Drip -proof Enclosure: Class A (50 degrees C temperature rise) insulation, NEMA Service Factor, pre -lubricated sleeve or ball bearings. G. Enclosed Motors: Class A (50 degrees C temperature rise) insulation, 1.0 Service Factor, pre -lubricated ball bearings. 2018 HVAC REPLACEMENT AT VILLAGE OF MOTORS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15170 - 3 2.05 THREE PHASE POWER -SQUIRREL CAGE MOTORS A. Starting Torque: Between 1 and 1-1/2 times full load torque. B. Starting Current: Six times full load current. C. Power Output, Locked Rotor Torque, Breakdown or Pull Out Torque: Design B characteristics. D. Design, Construction, Testing, and Performance: Conform to NEMA MG 1 for Design B motors. E. Insulation System: NEMA Class B or better. F. Testing Procedure: In accordance with IEEE 112. Load test motors to determine free from electrical or mechanical defects in compliance with performance data. G. Motor Frames: NEMA Standard T -Frames of steel, aluminum, or cast iron with end brackets of cast iron or aluminum with steel inserts. H. Thermistor System (Motor Frame Sizes 254T and Larger): Three PTC thermistors imbedded in motor windings and epoxy encapsulated solid state control relay for wiring into motor starter; refer to Section 16483 - Motor Starters. I. Bearings: Grease lubricated anti -friction ball bearings with housings equipped with plugged provision for relubrication, rated for minimum AFBMA 9, L-10 life of 20,000 hours. Calculate bearing load with NEMA minimum V -belt pulley with belt center line at end of NEMA standard shaft extension. Stamp bearing sizes on nameplate. J. Sound Power Levels: To NEMA MG 1. K. Part Winding Start Above 254T Frame Size: Use part of winding to reduce locked rotor starting current to approximately 60 percent of full winding locked rotor current while providing approximately 50 percent of full winding locked rotor torque. L. Weatherproof Epoxy Treated Motors: Epoxy coat windings with rotor and starter surfaces protected with epoxy enamel; bearings double shielded with waterproof non -washing grease. M. Nominal Efficiency: As scheduled at full load and rated voltage when tested in accordance with IEEE 112. N. Nominal Power Factor: As scheduled at full load and rated voltage when tested in accordance with IEEE 112. 2018 HVAC REPLACEMENT AT VILLAGE OF MOTORS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15170 - 4 PART 3 W EXECUTION 3.01 APPLICATION A. Single phase motors for centrifugal pumps: Split phase type. B. Single phase motors for shaft mounted fans or blowers: Permanent split capacitor type. C. Single phase motors for fans, pumps, blowers: Capacitor start type. D. Single phase motors for fans, blowers, pumps: Capacitor start, capacitor run type. E. Motors located in exterior locations draw thru cooling towers direct drive axial fans, roll filters: Totally enclosed type. F. Motors located in outdoors draw thru cooling towers: Totally enclosed weatherproof epoxy -treated type. 3.02 INSTALLATION A. Install in accordance with manufacturer's instructions. B. Install securely on firm foundation. Mount ball bearing motors with shaft in any position. C. Check line voltage and phase and ensure agreement with nameplate. 3.03 NEMA OPEN MOTOR SERVICE FACTOR SCHEDULE HP 3600 RPM 1800 RPM 1200 RPM 900 RPM 1/6-1/3 1.35 1.35 1.35 1.35 1/2 1.25 1.25 1.25 1.15 3/4 1.25 1.25 1.15 1.15 1 1.25 1.15 1.15 1.15 1.5-150 1.15 1.15 1.15 1.15 3.04 PERFORMANCE SCHEDULE: THREE PHASE - ENERGY EFFICIENT, OPEN DRIP - PROOF Minimum Minimum Percent NEMA Percent Power HP RPM(Syn) Frame Efficiency Factor 1 1200 145T 81 72 1-1/2 1200 182T 83 73 2 1200 184T 85 75 3 1200 213T 86 60 5 1200 215T 87 65 7-1/2 1200 254T 89 73 2018 HVAC REPLACEMENT AT VILLAGE OF MOTORS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15170 - 5 10 1200 15 1200 20 1200 HP RPM(Syn) 1 1800 1-1/2 1800 2 1800 3 1800 5 1800 7-1/2 1800 10 1800 15 1800 20 1800 HP RPM(Syn) 1-1/2 3600 2 3600 3 3600 5 3600 7-1/2 3600 10 3600 15 3600 20 3600 25 3600 3.05 PERFORMANCE SCHEDULE: ENCLOSED, FAN COOLED 256T 89 74 284T 90 77 286T 90 78 LTA 911Piiffil LTA 9111'iiffil Minimum Percent NEMA Percent Power Frame Efficiency Factor 143T 82 84 145T 84 85 145T 84 85 182T 86 86 184T 87 87 213T 88 86 215T 89 85 256T 91 85 256T 91 86 LTA 9111'iiffil A Minimum Percent NEMA Percent Power Frame Efficiency Factor 143T 82 85 145T 82 87 145T 84 85 182T 85 86 184T 86 88 213T 87 86 215T 89 89 254T 90 89 256T 90 92 THREE PHASE -ENERGY EFFICIENT, TOTALLY A 2018 HVAC REPLACEMENT AT VILLAGE OF MOTORS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15170 - 6 Minimum Percent NEMA Percent Power HP RPM(Syn) Frame Efficiency Factor 1 1200 145T 81 72 1-1/2 1200 182T 83 65 2 1200 184T 85 68 3 1200 213T 85 63 5 1200 215T 86 66 7-1/2 1200 254T 89 68 2018 HVAC REPLACEMENT AT VILLAGE OF MOTORS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15170 - 6 10 1200 256T 89 75 15 1200 284T 90 72 20 1200 286T 90 76 A911PiR lii END OF SECTION 15170 2018 HVAC REPLACEMENT AT VILLAGE OF MOTORS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15170 - 7 Minimum Percent NEMA Percent Power HP RPM(Syn) Frame Efficiency Factor 1 1800 143T 82 84 1-1/2 1800 145T 84 85 2 1800 145T 84 85 3 1800 182T 87 83 5 1800 184T 88 83 7-1/2 1800 213T 89 85 10 1800 215T 90 84 15 1800 254T 91 86 20 1800 256T 91 85 END OF SECTION 15170 2018 HVAC REPLACEMENT AT VILLAGE OF MOTORS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15170 - 7 Minimum Percent NEMA Percent Power HP RPM(Syn) Frame Efficiency Factor 1-1/2 3600 143T 82 85 2 3600 145T 82 87 3 3600 182T 82 87 5 3600 184T 85 88 7-1/2 3600 213T 86 86 10 3600 215T 86 86 15 3600 254T 88 91 20 3600 256T 89 89 25 3600 284T 90 92 END OF SECTION 15170 2018 HVAC REPLACEMENT AT VILLAGE OF MOTORS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15170 - 7 SECTION 15190 MECHANICAL IDENTIFICATION PART 1 - GENERAL 1.01 SECTION INCLUDES A. Nameplates. B. Tags. C. Pipe Markers. 1.02 REFERENCES A. ASME A13.1 - Scheme for the Identification of Piping Systems. 1.03 SUBMITTALS A. Submit under provisions of Section 01300. B. Submit list of wording, symbols, letter size, and color coding for mechanical identification. C. Submit valve chart and schedule, including valve tag number, location, function, and valve manufacturer's name and model number. 1.04 PROJECT RECORD DOCUMENTS A. Submit under provisions of Section 01700. B. Record actual locations of tagged valves. PART 2 - PRODUCTS 2.01 NAMEPLATES A. Manufacturers: 1. W. H. Brady Co. 2. Seton Co 3. LA -CO Industries Co. B. Description: Laminated three -layer plastic with engraved black letters on light contrasting background color. 2.02 TAGS A. Manufacturers: 1. W.H. Brady Co. 2. Seton Co. 3. LA -CO Industries Co. 2018 HVAC REPLACEMENT AT VILLAGE OF MECHANICAL IDENTIFICATION MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15190 -1 B. Plastic Tags: Laminated three -layer plastic with engraved black letters on light contrasting background color. Tag size minimum 1-1/2 inch diameter. C. Metal Tags: Brass with stamped letters; tag size minimum 1-1/2 inch diameter with smooth edges. D. Chart: Typewritten letter size list in anodized aluminum frame, with clear plastic shield. 2.03 PIPE MARKERS A. Manufacturers: 1. W.H. Brady Co. 2. Seton Co. 3. LA -CO Industries. B. Plastic Pipe Markers: Factory fabricated, flexible, semi-rigid plastic, preformed to fit around pipe or pipe covering; minimum information indicating flow direction arrow and identification of fluid being conveyed. C. All piping to be labeled as specified. See details for color Identification and pipe label type. PART 3 - EXECUTION 3.01 INSTALLATION A. Install plastic nameplates with corrosive -resistant mechanical fasteners, or adhesive. Apply with sufficient adhesive to ensure permanent adhesion and seal with clear lacquer. B. Install tags with corrosion resistant chain. C. Install plastic pipe markers in accordance with manufacturer's instructions on all piping. D. Identify pumps, rooftop units, boilers, gas shut off valves, etc. with plastic nameplates. Small devices, such as in-line pumps, may be identified with tags. E. Identify control panels and major control components outside with plastic nameplates. F. Identify valves in main and branch piping with tags. G. Identify piping, concealed or exposed, with plastic pipe markers. Identify service and flow direction. Install in clear view and align with axis of piping. Locate identification not to exceed 50 feet on straight runs including risers and drops, adjacent to each valve and Tee, at each side of penetration of structure or enclosure, and at each obstruction. 2018 HVAC REPLACEMENT AT VILLAGE OF MECHANICAL IDENTIFICATION MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15190 - 2 3.02 VALVE CHART AND SCHEDULE A. Provide valve chart and schedule in aluminum frame with clear plastic shield. Install at location directed by owner. END OF SECTION 15190 2018 HVAC REPLACEMENT AT VILLAGE OF MECHANICAL IDENTIFICATION MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15190 - 3 SECTION 15195 TESTING OF PIPING PART 1 - GENERAL 1.01 SECTION INCLUDES A. Heating hot water piping. B. Natural gas piping. 1.02 RELATED SECTIONS A. Section 15510 - Hydronic Piping. B. Section 15545 - Chemical Water Treatment. 1.03 REGULATORY REQUIREMENTS A. Conform to 2015 International Building Code see Village Code (Chapter 21) for Local Amendments. B. Conform to 2015 International Residential Code see Village Code (Chapter 21) for Local Amendments. C. Conform to 2015 International Energy Code see Village Code (Chapter 21) for Local Amendments. D. Conform to 2015 International Mechanical Code see Village Code (Chapter 21) for Local Amendments. E. Conform to 2015 International Fuel Gas Code see Village Code (Chapter 21) for Local Amendments. F. Conform to 2014 National Electric Code see Village Code (Chapter 21) for Local Amendments. G. Conform to Illinois State Plumbing Code see Village Code (Chapter 21) for Local Amendments. H. Products: Listed and classified by Underwriter's Laboratories, Inc. as suitable for the purpose specified and indicated. I. ARI J. ASME K. N F PA PART 2 - PRODUCTS (Not Used) 2018 HVAC REPLACEMENT AT VILLAGE OF TESTING OF PIPING MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15195 -1 PART 3 W EXECUTION 3.01 GENERAL A. Before final acceptance of all piping system, all systems must be tested in accordance with the schedule and prove to be free of leaks. 1. Perform tests under observation of Architect/Engineer. 2. Underground systems shall be tested prior to backfilling. 3. Remove, replace or satisfactorily repair defective work revealed by tests. 4. Make piping repairs with new materials; caulking of screwed joints or pin holes is not permitted. 5. Furnish all test equipment and materials for testing. 6. Owner to furnish water for testing and flushing. 3.02 TESTING MATERIAL A. Testing Medium: 1. Hydrostatic Testing Medium: Clean Water. 2. Pneumatic Testing Medium: Clean compressed air. B. Pressure Testing Gauges: ANSI B40.1, Grade AA; minimum 6 inch diameter dial with scale divisions equal or less than maximum allowable pressure drop. 3.03 TESTING SYSTEMS A. Hydrostatic and Pneumatic Testing Requirements: 1. Hydrostatic and pneumatic tests apply to piping indicated as scheduled in Paragraph B. 2. Pressure to be raised gradually to given value; then block off tight at source. 3. Allowable Pressure Drop: Maximum amount scheduled during corresponding minimum time interval. a. Visually examine all joints during test. 4. Upon successful completion and test approval, relieve piping of pressure, drain, put into normal operation except for potable water to be sterilized before placing in service. B. Hydrostatic and Pneumatic Testing Schedule: Normal Work Pressure Service psiq 1. Heating Water: Heating Water To 100 2018 HVAC REPLACEMENT AT VILLAGE OF MT. PROSPECT PUBLIC WORKS FACILITY 150 --- 2 2 TESTING OF PIPING SECTION 15195 - 2 Maximum Hydrostatic Pneumatic Allowable Minimum Test Test Pressure Test Pressure Pressure Drop Time psiq psiq psiq Hours 150 --- 2 2 TESTING OF PIPING SECTION 15195 - 2 2. Fuel: Natural Gas To 25 --- 100 0 8 3. Miscellaneous: Chemical Feed To 290 --- 300 0 4 3.04 CLEANING AND ADJUSTING A. Cleaning: Thoroughly clean all parts of the piping installation at completion of work. 1. Remove grease, metal cutting and sludge form all equipment, pipes, valves all fittings. 2. Repair all stoppages, discoloration or other damage to finish, furnishings or parts of building that are due to Contractor's failure to properly clean piping system. B. Adjusting: 1. Adjust control devices for proper operation. 2. Demonstrate to Architect/Engineer satisfactory operation following adjustment. 3. Readjust or replace all items not functioning properly. END OF SECTION 15195 2018 HVAC REPLACEMENT AT VILLAGE OF TESTING OF PIPING MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15195 - 3 SECTION 15260 PIPING INSULATION PART 1 - GENERAL 1.01 SECTION INCLUDES A. Piping Insulation. B. Jackets and Accessories. C. Plumbing Piping and Accessories. D. Hydronic Piping and Accessories. 1.02 RELATED SECTIONS A. Section 15140 - Supports and Anchors. B. Section 15190 - Mechanical Identification C. Section 15510 - Hydronic Piping: Placement of hangers and hanger inserts. 1.03 REFERENCES A. ASTM C177 - Steady -State Heat Flux Measurements and Thermal Transmission Properties by Means of the Guarded -Hot -Plate Apparatus. B. ASTM C195 - Mineral Fiber Thermal Insulation Cement. C. ASTM C335 - Steady -State Heat Transfer Properties of Horizontal Pipe Insulation. D. ASTM C449 - Mineral Fiber Hydraulic -setting Thermal Insulating and Finishing Cement. E. ASTM C518 - Steady -State Heat Flux Measurements and Thermal Transmission Properties by Means of the Heat Flow Meter Apparatus. F. ASTM C534 - Preformed Flexible Elastomeric Cellular Thermal Insulation in Sheet and Tubular Form. G. ASTM C547 - Mineral Fiber Preformed Pipe Insulation. H. ASTM C585 - Inner and Outer Diameters of Rigid Thermal Insulation for Nominal Sizes of Pipe and Tubing (NPS System). I. ASTM C921 - Properties of Jacketing Materials for Thermal Insulation. J. ASTM D1056 - Flexible Cellular Materials - Sponge or Expanded Rubber. K. ASTM D1667 - Flexible Cellular Materials - Vinyl Chloride Polymers and Copolymers (Closed Cell Foam). L. ASTM D2842 - Water Absorption of Rigid Cellular Plastics. 2018 HVAC REPLACEMENT AT VILLAGE OF PIPING INSULATION MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15260 -1 M. ASTM E84 - Surface Burning Characteristics of Building Materials. N. ASTM E96 - Water Vapor Transmission of Materials. O. NFPA 255 - Surface Burning Characteristics of Building Materials. P. UL 723 - Surface Burning Characteristics of Building Materials. 1.04 SUBMITTALS A. Submit under provisions of Section 01300. B. Product Data: Provide product description, list of materials and thickness for each service, and locations. C. Manufacturer's Installation Instructions: Indicate procedures which ensure acceptable workmanship and installation standards will be achieved. 1.05 QUALITY ASSURANCE A. Materials: Flame spread/smoke developed rating of 25/50 or less in accordance with ASTM E84 and NFPA 255. 1.06 QUALIFICATIONS A. Applicator: Company specializing in performing the work of this section with minimum three years experience. 1.07 DELIVERY, STORAGE, AND HANDLING A. Deliver, store, protect, and handle products to site under provisions of Section 01600. B. Deliver materials to site in original factory packaging, labeled with manufacturer's identification, including product density and thickness. C. Store insulation in original wrapping and protect from weather and construction traffic. D. Protect insulation against dirt, water, chemical, and mechanical damage. 1.08 ENVIRONMENTAL REQUIREMENTS A. Maintain ambient temperatures and conditions required by manufacturers of adhesives, mastics, and insulation cements. PANT 2 - PRODUCTS 2.01 GLASS FIBER - TYPE A A. Manufacturers: 1. Owens Corning Fiberglass. 2. Knauf. 3. Certainteed Corp. 4. Mansville. 2018 HVAC REPLACEMENT AT VILLAGE OF PIPING INSULATION MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15260 - 2 5. Armstrong. B. Insulation: ASTM C547; rigid molded, noncombustible. 1. 'K' Value: ASTM C335, 0.24 at 75 degrees F. 2. Minimum Service Temperature: 0 degrees F. 3. Maximum Service Temperature: 250 degrees F. 4. Maximum Moisture Absorption: 0.2 percent by volume. C. Vapor Barrier Jacket: 1. ASTM C921, white kraft paper reinforced with glass fiber yarn and bonded to aluminized film. 2. Moisture Vapor Transmission: ASTM E96; 0.02 perm inches. 3. Secure with self-sealing longitudinal laps and butt strips. 4. Secure with outward clinch expanding staples and vapor barrier mastic. D. Tie Wire: 18 gage stainless steel with twisted ends on maximum 12 inch center. E. Vapor Barrier Lap Adhesive: 1. Compatible with insulation. F. Insulating Cement/Mastic: 1. Manufacturers: a. Fibrex. b. Dabco. 2. ASTM C195; hydraulic setting on mineral wool. 2.02 JACKETS A. Jacket: ASTM C921, One piece molded type fitting covers and sheet material, off white color. 1. Minimum Service Temperature: -40 degrees F. 2. Maximum Service Temperature: 150 degrees F. 3. Moisture Vapor Transmission: ASTM E96; 0.002 perm inches. 4. Maximum Flame Spread: ASTM E84; 25. 5. Maximum Smoke Developed: ASTM E84. B. Canvas Jacket: UL listed: 1. Fabric: ASTM C921, 6 oz/sq yd, plain weave cotton treated with dilute fire retardant lagging adhesive. 2. Lagging Adhesive a. Compatible with insulation. 2018 HVAC REPLACEMENT AT VILLAGE OF PIPING INSULATION MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15260 - 3 PART 3 W EXECUTION 3.01 EXAMINATION A. Verify that piping has been tested before applying insulation materials. B. Verify that surfaces are clean, foreign material removed, and dry. 3.02 INSTALLATION A. Install materials in accordance with manufacturer's instructions. B. On exposed piping, locate insulation and cover seams in least visible locations. C. For insulated pipes conveying fluids below ambient temperature: 1. Provide vapor barrier jackets, factory applied or field applied. 2. Insulate fittings, joints, and valves with molded insulation of like material and thickness as adjacent pipe. 3. PVC fitting covers may be used. 4. Continue insulation through walls, sleeves, pipe hangers, and other pipe penetrations. 5. Insulate entire system including fittings, valves, unions, flanges, strainers, flexible connections, pump body and expansion joints. D. For insulated pipes conveying fluids above ambient temperature: 1. Provide standard jackets, with vapor barrier, factory applied or field applied. 2. Insulate fittings, joints, and valves with insulation of like material and thickness as adjoining pipe. 3. Finish with glass cloth and adhesive. 4. PVC fitting covers may be used. 5. For hot piping water do not insulate flanges and unions at equipment, but bevel and seal ends of insulation. E. Insulated cold pipes conveying fluids below ambient temperature: 1. Provide vapor barrier jackets, factory applied or field applied. 2. Insulate fittings, joints, and valves with molded insulation of like material and thickness as adjacent pipe. 3. PVC fitting covers may be used. 4. Continue insulation through walls, sleeves, pipe hangers, and other pipe penetrations. 5. Insulate entire system including fittings, valves, unions, flanges, strainers, flexible connections, and expansion joints. F. Inserts and Shields: 1. Application: Piping 1-1/2 inches diameter or larger. 2. Shields: Galvanized steel between pipe hangers or pipe hanger rolls and inserts. 3. Insert Location: Between support shield and piping and under the finish jacket. 4. Insert Configuration: Minimum 6 inches long, of same thickness and contour as adjoining insulation; may be factory fabricated. 2018 HVAC REPLACEMENT AT VILLAGE OF PIPING INSULATION MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15260 - 4 5. Insert Material: Provide heavy density insulating material suitable for the planned temperature range. G. Finish insulation at supports, protrusions, and interruptions. H. All fittings: Elbows, tees, etc. shall be insulated with blanket insulation with equivalent thickness as the surrounding pipe and finished with PVC jackets. I. High density foam must be below each hanger and shall be able to support the weight of the piping system. 3.03 INSULATION SCHEDULE PIPING SYSTEMS INSULATION TYPE PIPE SIZE THICKNESS Inch Inch A. Heating Systems: Heating Supply and Return A* Up to 1 1/2" 1 1/2" 2" and Up 2" Make-up Water A Up to 2" 3/4" *Phenolic Rigid Foam: Standard 2.51_13 Phenolic to be installed below hanger supports up to 4" pipe. For piping larger than 4" 3.75LB Phenolic is to be installed below hanger supports. END OF SECTION 15260 2018 HVAC REPLACEMENT AT VILLAGE OF PIPING INSULATION MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15260 - 5 SECTION 15290 DUCTWORK INSULATION PART 1 - GENERAL 1.01 SECTION INCLUDES 2018 HVAC REPLACEMENT AT VILLAGE OF DUCTWORK INSULATION MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15290 -1 A. Ductwork insulation. B. Duct Liner. 1.02 RELATED SECTIONS A. Section 15190 - Mechanical Identification. B. Section 15890 - Ductwork. 1.03 REFERENCES A. ASTM C518 - Steady -State Heat Flux Measurements and Thermal Transmission Properties by Means of the Heat Flow Meter Apparatus. B. ASTM C553 - Mineral Fiber Blanket and Felt Insulation. C. ASTM C612 - Mineral Fiber Block and Board Thermal Insulation. D. ASTM E84 - Surface Burning Characteristics of Building Materials. E. ASTM E96 - Water Vapor Transmission of Materials. F. NFPA 255 - Surface Burning Characteristics of Building Materials. G. SMACNA - HVAC Duct Construction Standards - Metal and Flexible. H. UL 723 - Surface Burning Characteristics of Building Materials. 1.04 SUBMITTALS A. Submit under provisions of Section 01300. B. Product Data: Provide product description, list of materials and thickness for each service, and locations. C. Manufacturer's Installation Instructions: Indicate procedures which ensure acceptable workmanship and installation standards will be achieved. 1.05 QUALITY ASSURANCE A. Materials: Flame spread/smoke developed rating of 25/50 in accordance with ASTM E84. 1.06 QUALIFICATIONS A. Applicator: Company specializing in performing the work of this section with minimum three years experience. 2018 HVAC REPLACEMENT AT VILLAGE OF DUCTWORK INSULATION MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15290 -1 1.07 DELIVERY, STORAGE, AND HANDLING A. Deliver, store, protect and handle products to site under provisions of Section 01600 B. Deliver materials to site in original factory packaging, labeled with manufacturer's density and thickness. C. Store insulation in original wrapping and protect from weather and construction traffic. D. Protect insulation against dirt, water, chemical, and mechanical damage. 1.08 ENVIRONMENTAL REQUIREMENTS A. Maintain ambient temperatures and conditions required by manufacturers of adhesives, mastics, and insulation cements. PAT 2 - PRODUCTS 2.01 GLASS FIBER, FLEXIBLE (GFF) A. Manufacturers: 1. Owens Corning Fiberglass. 2. Knauf. 3. Certainteed Corp. 4. Mansville. B. Insulation: ASTM C553; flexible, noncombustible blanket. 1. 'K' Value: ASTM C518, 0.29 at 75 degrees F. 2. Maximum moisture absorption: 0.20 percent by volume. C. Vapor Barrier Jacket: 1. Kraft paper reinforced with glass fiber yarn and bonded to aluminized film. 2. Moisture vapor transmission: ASTM E96; 0.04 perm. 3. Secure with pressure sensitive tape, recommended by manufacturer only. D. Vapor Barrier Tape: 1. Kraft paper reinforced with glass fiber yarn and bonded to aluminized film, with pressure sensitive rubber based adhesive. E. Tie Wire: Annealed steel, 16 gage. 2.02 GLASS FIBER DUCT LINER, FLEXIBLE (GFL) A. Manufacturers: 1. Owens Corning Fiberglass. 2. Knauf. 3. Certainteed Corp. 4. Mansville. B. Insulation: ASTM C553; flexible, noncombustible blanket. 2018 HVAC REPLACEMENT AT VILLAGE OF DUCTWORK INSULATION MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15290 - 2 1. 'K' Value: ASTM C518, 0.28 at 75 degrees F. 2. Density: 1.5 Ib/cu ft. 3. Maximum Velocity on Coated Air Side: 4,000 ft/min. C. Adhesive: 1. Waterproof fire -retardant type. D. Liner Fasteners: Galvanized steel, self-adhesive pad, impact applied or welded with press on head. PART 3 - EXECUTION 3.01 EXAMINATION A. Verify that ductwork has been tested before applying insulation materials. B. Verify that surfaces are clean, foreign material removed, and dry. 3.02 INSTALLATION A. Install materials in accordance with manufacturer's instructions. B. Insulated ductwork conveying air below ambient temperature: 1. Provide insulation with vapor barrier jackets. 2. Finish with tape and vapor barrier jacket. 3. Continue insulation through walls, sleeves, hangers, and other duct penetrations. 4. Insulate entire system including fittings, joints, flanges, fire dampers, flexible connections, and expansion joints. C. Insulated ductwork conveying air above ambient temperature: 1. Provide with or without standard vapor barrier jacket. 2. Insulate fittings and joints. Where service access is required, bevel and seal ends of insulation. D. External Duct Insulation Application: 1. Secure insulation with vapor barrier with wires and seal jacket joints with vapor barrier adhesive or tape to match jacket. 2. Install without sag on underside of ductwork. Use adhesive or mechanical fasteners where necessary to prevent sagging. Lift ductwork off trapeze hangers and insert spacers. 3. Seal vapor barrier penetrations by mechanical fasteners with vapor barrier adhesive. 4. Stop and point insulation around access doors and damper operators to allow operation without disturbing wrapping. 5. Secure insulation without vapor barrier with staples, tape or wire. E. Duct Liner Application: 1. Adhere insulation with adhesive for 90 percent coverage. 2018 HVAC REPLACEMENT AT VILLAGE OF DUCTWORK INSULATION MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15290 - 3 2. Secure insulation with mechanical liner fasteners. Refer to SMACNA Standards for spacing. 3. Seal and smooth joints. 4. Seal liner surface penetrations with adhesive. 5. Duct dimensions indicated are net inside dimensions required for air flow. Increase duct size to allow for insulation thickness. 3.03 DUCT SYSTEMS INSULATION SCHEDULE THICKNESS DUCTWORK FINISH INCH TYPE Supply Ducts 1 1/2" GFL Outside Air and Combustion Air Ducts 2" GFR Return Ductwork 1 1/2" GFL END OF SECTION 15290 2018 HVAC REPLACEMENT AT VILLAGE OF DUCTWORK INSULATION MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15290 - 4 SECTION 15510 HYDRONIC AND FUEL PIPING PART 1 - GENERAL 1.01 SECTION INCLUDES A. Pipe and Pipe Fittings for: 1. Heating Water Piping System. 2. Natural Gas Piping. 3. Equipment Drains and Overflows. 4. Unions, Flanges, and Couplings. B. Valves: 1. Ball valves. 2. Check valves. 3. Gate valves. 4. Butterfly valves. 1.02 RELATED SECTIONS A. Section 15121 - Piping Expansion Compensation. B. Section 15140 - Supports and Anchors. C. Section 15190 - Mechanical Identification. D. Section 15260 - Piping Insulation. E. Section 15515 - Hydronic Specialties. F. Section 15545 - Chemical Water Treatment: Pipe cleaning. 1.03 REFERENCES A. AGA Z21.22 Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems. B. ASME B16.3 - Malleable Iron Threaded Fittings Class 50 and 300. C. ASME B16.18 - Cast Copper Alloy Solder Joint Pressure Fittings. D. ASME B16.22 - Wrought Copper and Copper Alloy Solder Joint Pressure Fittings. E. ASME B31.2 - Fuel Gas Piping. F. ASTM A53 - Pipe, Steel, Black and Hot -Dipped, Zinc Coated Welded and Seamless. G. ASTM A234 - Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and Elevated Temperatures. H. ASTM B32 - Solder Metal. 2018 HVAC REPLACEMENT AT VILLAGE OF HYDRONIC AND FUEL PIPING MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15510 - 1 I. ASTM B88 - Seamless Copper Water Tube. J. ASTM D1785 - Poly Vinyl Chloride (PVC) Plastic Pipe, Schedules 40, 80, and 120. K. ASTM D2235 - Solvent Cement for Acrylonitrile -Butadiene -Styrene (ABS) Plastic Pipe and Fittings. L. ASTM D2241 - Poly Vinyl Chloride (PVC) Pressure -Rated Pipe (SDR -Series). M. ASTM D2466 - Poly Vinyl Chloride (PVC) Plastic Pipe Fittings, Schedule 40. N. NFAP 54 - National Fuel Gas Code. O. ASTM A312 - Seamless and Welded Austenitic Stainless Steel Pipe. P. ASTM A536 - Ductile Iron Castings. Q. AWWA C606 - Grooved or Shouldered Joints. 1.04 SYSTEM DESCRIPTION A. Where more than one piping system material is specified, ensure system components are compatible and joined to ensure the integrity of the system is not jeopardized. Provide necessary joining fittings. Ensure flanges, union, and couplings for servicing are consistently provided. B. Use of mechanical couplings and fasteners in mechanical rooms at equipment connections is acceptable. C. Use unions, flanges, and couplings downstream of valves and at equipment or apparatus connections. Do not use direct welded or threaded connections to valves, equipment or other apparatus. D. Use non -conducting dielectric connections whenever jointing dissimilar metals in water systems. E. Provide pipe hangers and supports in accordance with ASTM 1331.9 unless indicated otherwise. F. Use ball valves for shut-off and to isolate equipment, part of systems, or vertical risers. G. Use plug cocks for throttling service where indicated. Use non -lubricated plug cocks only when shut-off or isolating valves are also provided. H. Use 3/4 inch ball valves with cap for drains at main shut-off valves, low points of piping, bases of vertical risers, and at equipment. Pipe to nearest floor drain. 2018 HVAC REPLACEMENT AT VILLAGE OF HYDRONIC AND FUEL PIPING MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15510 - 2 1.05 SUBMITTALS A. Submit under provisions of Section 01300. B. Product Data: Include data on pipe materials, pipe fittings, valves, and accessories. Provide manufacturers catalogue information. Indicate valve data and ratings. C. Shop Drawings: Provide 1/4" scale coordination drawings indicating equipment, ductwork, control valves, shut-off valves, pipe insulation, top and bottom pipe elevations, etc. prior to fabrication. 1.06 PROJECT RECORD DOCUMENTS A. Submit under provisions of Section 01700. B. Record actual locations of valves. C. Shop Drawings: Provide 1/4" scale drawings indicating equipment, control valves, shut-off valves, pipe elevations, ductwork, etc. prior to fabrication. 1.07 REGULATORY REQUIREMENTS A. Conform to 2015 International Building Code see Village Code (Chapter 21) for Local Amendments. B. Conform to 2015 International Residential Code see Village Code (Chapter 21) for Local Amendments. C. Conform to 2015 International Energy Code see Village Code (Chapter 21) for Local Amendments. D. Conform to 2015 International Mechanical Code see Village Code (Chapter 21) for Local Amendments. E. Conform to 2015 International Fuel Gas Code see Village Code (Chapter 21) for Local Amendments. F. Conform to 2014 National Electric Code see Village Code (Chapter 21) for Local Amendments. G. Conform to Illinois State Plumbing Code see Village Code (Chapter 21) for Local Amendments. H. Products: Listed and classified by Underwriter's Laboratories, Inc. as suitable for the purpose specified and indicated. 1.08 DELIVERY, STORAGE, AND HANDLING A. Deliver, store, protect and handle products to site under provisions of Section 01600. B. Accept valves on site in shipping containers with labeling in place. Inspect for damage. C. Provide temporary protective coating on cast iron and steel valves. 2018 HVAC REPLACEMENT AT VILLAGE OF HYDRONIC AND FUEL PIPING MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15510 - 3 D. Provide temporary end caps and closures on piping and fittings. Maintain in place until installation. E. Protect piping systems from entry of foreign materials by temporary covers, completing sections of the work, and isolating parts of completed system. PART 2 - PRODUCTS 2.01 HEATING WATER PIPING, ABOVE GRADE A. Steel Pipe: ASTM A53, Schedule 40, black. 1. Fittings: ASTM B16.3, malleable iron or ASTM A234, forged steel welding type fittings. 2. Joints: Threaded, or AWS D1.1, welded. 3. Grooved End Fittings: Fittings shall be cast of ductile iron conforming to ASTM A536, forged steel conforming to ASTM A234, or fabricated carbon steel conforming to ASTM A53. 4. Grooved Joint Couplings: Manufactured in 2 or more segments of cast ductile iron conforming to ASTM A536. Gaskets shall be pressure - responsive, synthetic rubber, grade to suit the intended service conforming to ASTM D-2000. Bolts and nuts shall be zinc plated, heat-treated carbon steel conforming to ASTM A183. a. Rigid Type: Coupling housings with offsetting, angle -pattern bolt pads shall be used to provide system rigidity and support and hanging in accordance with ANSI B31.1 and B31.9. b. Flexible Type: Use in locations where vibration attenuation and stress relief are required. Flexible couplings may be used in lieu of flexible connectors at equipment connections. Three couplings shall be placed in close proximity to the vibration source. 5. Flange Adapters: Flat face, for use with grooved end pipe and fittings. For direct connection to ANSI Class 125 and 150 flanges. B. Copper Tubing: ASTM B88, Type L, hard drawn. 1. Fittings: ASME B16.18, cast brass, or ASME B16.22, solder wrought copper. 2. Joints: Solder, lead free, ASTM B32, 95-5 tin -antimony, or tin and silver, with melting range 430 to 535 degrees F. 2.02 NATURAL GAS PIPING, ABOVE GRADE A. Steel Pipe: ASTM A53 or A120 Schedule 40 black. 1. Fittings: ASME B16.3, malleable iron, or ASTM A234/A234M, forged steel welding type. 2. Joints: NFPA 54, threaded or welded. 2.03 EQUIPMENT DRAINS, CONDENSATE, AND OVERFLOWS A. Steel Pipe: ASTM A53, Schedule 40 galvanized. 1. Fittings: Galvanized cast iron. 2. Joints: Threaded couplings. 2018 HVAC REPLACEMENT AT VILLAGE OF HYDRONIC AND FUEL PIPING MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15510 - 4 B. Copper Tubing: ASTM B88, Type L, hard drawn. 1. Fittings: ASME B16.18, cast brass, or ASME B16.22 solder wrought copper. 2. Joints: Solder, lead free, ASTM B32, 95-5 tin -antimony, or tin and silver, with melting range 430 to 535 degrees F. 2.04 UNIONS, FLANGES, AND COUPLINGS A. Unions for Pipe 2 Inches and Under: 1. Ferrous Piping: 150 psig malleable iron, threaded. 2. Copper Pipe: Bronze, soldered joints. B. Flanges for Pipe Over 2 Inches: 1. Ferrous Piping: 150 psig forged steel, slip-on. 2. Copper Piping: Bronze. 3. Gaskets: 1/16 inch thick preformed neoprene. C. Dielectric Connections: 1. Union with galvanized or plated steel threaded end, copper solder end, water impervious isolation barrier. 2. Waterway fitting with zinc plated steel or ductile iron body, threaded, plain or grooved end, LTHS high temperature stabilized polyolefin polymer liner. 2.05 BALL VALVES A. Acceptable Manufacturers: 1. Milwaukee 2. Nibco 3. Stockham B. Up To and Including 2 Inches: 1. Bronze or forged brass two piece body, full port stainless steel ball, Teflon seats and stuffing box ring, lever handle, solder ends. C. Over 2 Inches: 1. Cast steel or ductile iron body, full port chrome plated steel ball, Teflon seat and stuffing box seals, lever handle flanged. 2.06 SWING CHECK VALVES A. Acceptable Manufacturers: 1. Milwaukee. 2. Nibco. 3. Stockham. B. Up To and Including 2 Inches 1. Bronze body, bronze trim, bronze rotating swing disc, with composition disc, solder or threaded ends. 2018 HVAC REPLACEMENT AT VILLAGE OF HYDRONIC AND FUEL PIPING MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15510 - 5 C. Over 2 Inches: 1. Iron body, bronze trim, bronze or bronze faced rotating swing disc, renewable disc and seat, flanged ends. 2. Ductile iron body, Type 316 stainless steel clapper, synthetic rubber bumper and bonnet suitable for intended service, grooved ends. 2.07 GATE VALVES A. Acceptable Manufacturers: 1. Milwaukee 2. Nibco 3. Stockham B. Up To and Including 2 Inches: 1. Bronze body, bronze trim, screwed bonnet, rising stem, handwheel, inside screw, (200 psig) solid wedge disc, solder ends. C. Over 2 Inches: 1. Iron body, bronze trim, bolted bonnet, rising stem, handwheel, outside screw and yoke, (OS&V)solid wedge disc with bronze seat rings, flanged ends (200 psig). 2.08 BUTTERFLY VALVES A. Acceptable Manufacturers: 1. Milwaukee. 2. Nibco. 3. Stockham. B. Body: Cast or ductile iron with resilient replaceable EPDM seat, lug ends, or grooved ends extended neck. C. Disc: Aluminum bronze, electroless nickel plated ductile iron. Disc shall be offset from the stem centerline to allow 360 degrees seating. D. Operator: 10 position lever handle. E. Seal: Resilient replaceable seal to 250 degrees F. 2.09 SPRING LOADED CHECK VALVES A. Iron body, bronze trim, split plate, hinged with stainless steel spring, resilient seal bonded to body, wafer or threaded lug ends. 2018 HVAC REPLACEMENT AT VILLAGE OF HYDRONIC AND FUEL PIPING MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15510 - 6 PART 3 W EXECUTION 3.01 PREPARATION A. Ream pipe and tube ends. Remove burrs. Bevel or grooved plain end ferrous pipe. B. Remove scale and dirt on inside and outside before assembly. C. Prepare piping connections to equipment with flanges grooved joint couplings or unions. D. Keep open ends of pipe free from scale and dirt. Protect open ends with temporary plugs or caps. E. After completion, fill, clean, and treat systems. Refer to Section 15545 3.02 INSTALLATION A. Install in accordance with manufacturer's instructions. B. Route piping in orderly manner, parallel to building structure, and maintain gradient. C. Install piping to conserve building space, and not interfere with use of space. D. Group piping whenever practical at common elevations. E. Sleeve pipe passing through partitions, walls and floors. F. Slope piping and arrange to drain at low points and vents at high points. G. Provide clearance in hangers and from structure and other equipment for installation of insulation and access to valves and fittings. Refer to Section 15260. H. Provide access where valves and fittings are not exposed. I. Slope piping and arrange systems to drain at low points. Use eccentric reducers to maintain top of pipe level. J. Where pipe support members are welded to structural building framing, scrape, brush clean, and apply one coat of zinc rich primer to welds. K. Install valves with stems upright or horizontal, not inverted. L. Ductile iron body, Type 316 stainless steel clapper, synthetic rubber bumper and bonnet suitable for intended service, grooved ends. M. Provide chain operated valves for those that are higher than 7-0" above the finished floor. 2018 HVAC REPLACEMENT AT VILLAGE OF HYDRONIC AND FUEL PIPING MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15510 - 7 3.03 SCHEDULES A. Pipe Hanger Spacing. PIPE SIZE 1--L--- 1/2 to 1-1/4 1-1/2 to 2 2-1/2 to 3 4to6 8 to 12 14 and Over PVC (All sizes) END OF SECTION 15510 MAX. HANGER SPACING Feet 6.5 10 10 10 14 20 6 2018 HVAC REPLACEMENT AT VILLAGE OF MT. PROSPECT PUBLIC WORKS FACILITY HANGER RODD DIAMETER 1__L-_.. J/u 3/8 1/2 5/8 7/8 1 3/8 HYDRONIC AND FUEL PIPING SECTION 15510 - 8 SECTION 15515 HYDRONIC SPECIALTIES PART 1 - GENERAL 1.01 SECTION INCLUDES 2018 HVAC REPLACEMENT AT VILLAGE OF HYDRONIC SPECIALTIES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15515 -1 A. Air vents. B. Strainers. C. Balancing valves. D. Combination pump discharge valves. E. Expansion tanks. F. Pump suction fittings. G. Thermal storage tank. H. Relief valves. 1.02 RELATED SECTIONS A. Section 15510 - Hydronic and Fuel Piping. B. Section 15545 - Chemical Water Treatment: Pipe Cleaning. 1.03 REFERENCES A. ASME - Boilers and Pressure Vessel Codes, SEC 8 -D -Rules for Construction of Pressure Vessels. 1.04 SUBMITTALS A. Submit under provisions of Section 01300. B. Product Data: Provide product data for manufactured products and assemblies required for this project. Include component sizes, rough -in requirements, service sizes, and finishes. Include product description, model. 1.05 PROJECT RECORD DOCUMENTS A. Submit under provisions of Section 01700. B. Record actual locations of circuit balancing valves. 1.06 OPERATION AND MAINTENANCE DATA A. Submit under provisions of Section 01700. B. Maintenance Data: Include installation instructions, assembly views, lubrication instructions, and replacement parts list. 2018 HVAC REPLACEMENT AT VILLAGE OF HYDRONIC SPECIALTIES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15515 -1 1.07 DELIVERY, STORAGE, AND HANDLING A. Deliver, store, protect and handle products to site. B. Accept valves on site in shipping containers with labeling in place. Inspect for damage. C. Provide temporary protective coating on cast iron and steel valves. D. Provide temporary end caps and closures on piping and fittings. Maintain in place until installation. E. Protect piping systems from entry of foreign materials by temporary covers, completing sections of the work, and isolating parts of completed system. PART 2 - PRODUCTS 2.01 COMPRESSION (EXPANSION) TANKS AND ACCESSORIES A. Manufacturers: 1. Bell & Gossett, ITT. 2. Armstrong 3. Dunham Bush. 4. Taco. B. Compression (expansion) tanks shall be steel construction for 125 psi working pressure, complying with ASME boiler and pressure vessel code and provided with Contractor fabricated tank support saddles to prevent point loading. Saddles shall have a vertical support and be fabricated of three -sixteenth inch (3/16") thick carbon steel plate, flat on the bottom edge and cut to the curve of the radius of the tank on the top edge. This vertical plate shall be continuously welded to a three -sixteenth inch (3/16") thick by one inch (1") wide carbon steel plate on the bottom to rest on the two (2) saddles for each tank. Paint each saddle with one coat primer and two (2) coats of oil based paint, the same color as the tank. C. Provide tappings for pipe connections and gauge glass as shown on diagram on plans and for equipment specified. D. Heating system tank size shall be as per size shown on drawings. E. The following accessories shall be furnished for each tank. 1. Combination tank drain and vacuum relief tube to enhance drainage: a. ITT Bell & Gossett "Drain -0 -Tank Air Charger" or Armstrong "TDV" Air Charger and Tank Drainer, appropriately sized for tank diameter. 2. Tank fitting for air control constructed for 125 psi working pressure and including a manual vent to establish proper air volume in the compression tank on initial fill: a. ITT Bell & Gossett "Airtrol Tank Fitting" or Armstrong "TMA" Tank Fitting appropriately sized for tank diameter. 2018 HVAC REPLACEMENT AT VILLAGE OF HYDRONIC SPECIALTIES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15515 - 2 3. Conbraco, 20-150 Series, rough brass, gauge glass assembly with ball - checks (automatic shut-off) valves, to prevent spillage in the event of gauge glass breakage, and gauge glass guard rod. Length of gauge glass required for tank shall be a minimum of 75% of the tank diameter with a maximum length of twenty four inches (24"). 2.02 AIR VENTS A. Manual Type: Short vertical sections of 2 inch diameter pipe to form air chamber, with 1/8 inch brass needle valve at top of chamber. B. Float Type: 1. Manufacturers: a. Bell & Gossett, ITT. b. Armstrong. C. Dunham Bush. 2. Brass or semi -steel body, copper, polypropylene, or solid non-metallic float, stainless steel valve and valve seat; suitable for system operating temperature and pressure; with isolating valve. 3. High Capacity: Cast iron body and cover, float, bronze pilot valve mechanism suitable for system operating temperature and pressure; with isolating valve. 2.03 THERMAL STORAGE TANK A. Manufacturers: 1. Cemline. 2. Engineered approved equal. B. System efficiency buffer tank shall be as manufactured by Cemline Corporation. Tank shall be ASME Code constructed and stamped in accordance with Section VIII of the ASME Code. Tank shall be registered with the National Board of Boiler and Pressure Valve Inspectors and a certificate of shop inspection shall be furnished. ASME working pressure shall be 125 psi. Material of construction shall be Carbon Steel. Tank shall be furnished with an air vent, a 1-1/2" thick field installed insulated jacket, and thermometer. Provide model a connection sizes per schedule on design drawings. 2.04 STRAINERS A. Acceptable Manufacturers: 1. Mueller. 2. Milwaukee. 3. Keckley. B. Size 2 inch and Under: 1. Screwed brass or iron body for 175 psig working pressure, Y pattern with 1/32 inch stainless steel perforated screen. 2018 HVAC REPLACEMENT AT VILLAGE OF HYDRONIC SPECIALTIES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15515 - 3 2.05 AUTOMATIC FLOW CONTROL VALVES A. Manufacturers: 1. Griswold. B. Valve Characteristics: 1. PSI/Temperature Rating: 450 PSI / 250°F. 2. Cartridge: AISI Type 304 Stainless Steel AISI Type 17-7 PH Stainless Steel Spring 3. Body Material: Ductile -Iron ASTM A445-70 4. End Connections: Female NPT 5. Body Tappings: 1/4" NPT with Pressure Test Valves 6. Assembly: Valve Comes Fully Assembled" 2.06 COMBINATION PUMP DISCHARGE VALVES A. Manufacturers: 1. Bell & Gossett, ITT. 2. Armstrong. 3. Dunham Bush. B. Valves: Straight pattern, flanged cast-iron valve body with bolt -on bonnet for 175 psig operating pressure, non -slam check valve with spring-loaded bronze disc and seat, stainless steel stem, and calibrated adjustment permitting flow regulation. 2.07 RELIEF VALVES A. Manufacturers: 1. Bell & Gossett, ITT. 2. Armstrong. 3. Watts. B. Bronze body, Teflon seat, stainless steel stem and springs, automatic, direct pressure actuated, capacities ASME certified and labeled. PART 3 - EXECUTION 3.01 INSTALLATION A. Install specialties in accordance with manufacturer's instructions. B. Install all TC furnished control valves and wells in piping as directed by the temperature control contractor. C. Provide manual air vents at system high points and as indicated. D. For automatic air vents at air separator, provide vent tubing to nearest drain. E. Provide valved drain and hose connection on strainer blow down connection. F. Provide balancing valves where required or indicated. 2018 HVAC REPLACEMENT AT VILLAGE OF HYDRONIC SPECIALTIES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15515 - 4 G. Provide relief valves, low pressure side of reducing valves. H. Select system relief valve capacity so that it is greater than make-up pressure reducing valve capacity. Select equipment relief valve capacity to exceed rating of connected equipment. Pipe relief valve outlet to nearest floor drain. J. Where one line vents several relief valves, make cross sectional area equal to sum of individual vent areas. K. Install all drain, vent and liquid circulating system piping connections as shown on the drawings. L. Provide manufacturer insulated valve covers. M. Provide combination pump discharge valve on discharge side of centrifugal pumps. N. Support pump fittings with floor mounted pipe and flange supports. O. Install compression (expansion) tanks with accessories for all water systems where shown on the plans and as required. P. Provide and install structural steel columns, beams, channels and other supports as required to suspend compression (expansion) tanks from structure above or adjacent wall or floor as required. Do not support from lower chord of bar joists. Q. For boiler make-up water, extend the domestic cold water line left by the Plumbing Contractor. END OF SECTION 15515 2018 HVAC REPLACEMENT AT VILLAGE OF HYDRONIC SPECIALTIES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15515 - 5 SECTION 15540 HVAC PUMPS PART 1 - GENERAL 1.01 SECTION INCLUDES 2018 HVAC REPLACEMENT AT VILLAGE OF HVAC PUMPS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15540 -1 A. In-line circulators. 1.02 RELATED SECTIONS A. Section 15170 - Motors. B. Section 15190 - Mechanical Identification. C. Section 15260 - Piping Insulation. D. Section 15510 - Hydronic Piping. E. Section 15515 - Hydronic Specialties. F. Section 16150 - Equipment Wiring Systems: Electrical Characteristics and Wring Connections. 1.03 REFERENCES A. UL 778 - Motor Operated Water Pumps. B. NFPA 70 - National Electrical Code. 1.04 SUBMITTALS A. Submit under provisions of Section 01300. B. Product Data: Provide certified pump curves showing performance characteristics with pump and system operating point plotted. Include NPSH curve when applicable. Include electrical characteristics and connection requirements. C. Manufacturer's Installation Instructions: Indicate hanging and support requirements and recommendations. 1.05 OPERATION AND MAINTENANCE DATA A. Submit under provisions of Section 01700. B. Operation and Maintenance Data: Include installation instructions, assembly views, lubrication instructions, and replacement parts list. 2018 HVAC REPLACEMENT AT VILLAGE OF HVAC PUMPS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15540 -1 1.06 REGULATORY REQUIREMENTS A. Conform to 2015 International Building Code see Village Code (Chapter 21) for Local Amendments. B. Conform to 2015 International Residential Code see Village Code (Chapter 21) for Local Amendments. C. Conform to 2015 International Energy Code see Village Code (Chapter 21) for Local Amendments. D. Conform to 2015 International Mechanical Code see Village Code (Chapter 21) for Local Amendments. E. Conform to 2015 International Fuel Gas Code see Village Code (Chapter 21) for Local Amendments. F. Conform to 2014 National Electric Code see Village Code (Chapter 21) for Local Amendments. G. Conform to Illinois State Plumbing Code see Village Code (Chapter 21) for Local Amendments. H. Products: Listed and classified by Underwriter's Laboratories, Inc. as suitable for the purpose specified and indicated. PART 2 - PRODUCTS 2.01 IN-LINE CIRCULATORS A. Manufacturers: 1. Bell & Gossett/ITT. 2. No substitutions. B. Type: Horizontal shaft, single stage, direct connected, with resiliently mounted motor for in-line mounting, oil lubricated, for 125 psig maximum working pressure. C. Casing: Cast iron, with flanged pump connections. D. Impeller: Stamped brass or cast bronze, keyed to shaft. E. Bearings: Two, oil lubricated bronze sleeves. F. Shaft: Alloy or stainless steel with copper or bronze sleeve, integral thrust collar. G. Seal: Carbon rotating against a stationary ceramic seat, 250 degrees F maximum continuous operating temperature. H. Drive: Drop out type flexible coupling. 2018 HVAC REPLACEMENT AT VILLAGE OF HVAC PUMPS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15540 - 2 PART 3 W EXECUTION 3.01 INSTALLATION A. Install in accordance with manufacturer's instructions. B. Provide access space around pumps for service. Provide no less than minimum as recommended by manufacturer. C. Decrease from line size with reducers. Support piping adjacent to pump such that no weight is carried on pump casings. For close coupled or base mounted pumps, provide supports under elbows on pump suction and discharge line sizes 4 inches and over. D. Lubricate pumps before start-up. E. Provide line sized shut-off valve, strainer and pump suction fitting on pump suction, and line sized combination pump discharge valve (triple duty) on pump discharge. Refer to pump detail on drawings. END OF SECTION 15540 2018 HVAC REPLACEMENT AT VILLAGE OF HVAC PUMPS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15540 - 3 SECTION 15545 CHEMICAL WATER TREATMENT PART 1 - GENERAL 1.01 SUMMARY A. Cleaning of piping systems. 1.02 SUBMITTALS A. Submit under provisions of Section 01300. B. Shop Drawings: Indicate system schematic, equipment locations, and controls schematics, electrical characteristics and connection requirements. C. Product Data: Provide chemical treatment materials, chemicals, and equipment including electrical characteristics and connection requirements. D. Manufacturer's Installation Instructions: Indicate placement of equipment in systems, piping configuration, and connection requirements. E. Manufacturer's Field Reports: Indicate start-up of treatment systems when completed and operating properly. Indicate analysis of system water after cleaning and after treatment. 1.03 PROJECT RECORD DOCUMENTS A. Record actual locations of equipment and piping, including sampling points and location of chemical injectors. 1.04 OPERATION AND MAINTENANCE DATA A. Submit under provisions of Section 01700. B. Operation and Maintenance Data: Include data on equipment including spare parts lists, procedures, and treatment programs. Include step by step instructions on test procedures including target concentrations. 1.05 QUALIFICATIONS A. Manufacturer: Company specializing in manufacturing the products specified in this Section with minimum five years documented experience. Company shall have local representatives with water analysis laboratories and full time service personnel. 1.06 WASTEWATER STANDARDS A. Discharge from any chemically treated system shall be directed to sanitary sewers and shall not result in contaminant levels which are in excess of standards as set forth by the appropriate water pollution control authorities. 2018 HVAC REPLACEMENT AT VILLAGE OF CHEMICAL WATER TREATMENT MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15545 - 1 1.07 REGULATORY REQUIREMENTS A. Conform to 2015 International Building Code see Village Code (Chapter 21) for Local Amendments. B. Conform to 2015 International Residential Code see Village Code (Chapter 21) for Local Amendments. C. Conform to 2015 International Energy Code see Village Code (Chapter 21) for Local Amendments. D. Conform to 2015 International Mechanical Code see Village Code (Chapter 21) for Local Amendments. E. Conform to 2015 International Fuel Gas Code see Village Code (Chapter 21) for Local Amendments. F. Conform to 2014 National Electric Code see Village Code (Chapter 21) for Local Amendments. G. Conform to Illinois State Plumbing Code see Village Code (Chapter 21) for Local Amendments. H. Products: Listed and classified by Underwriter's Laboratories, Inc. as suitable for the purpose specified and indicated. PART 2 - PRODUCTS 2.01 GENERAL A. Contractor shall drain, clean, flush, fill, restore chemical and vent system. B. Chemical concentration shall be obtained before the construction begins and restored to the same concentration after construction is complete. 2.02 MANUFACTURERS A. H -O -H. 2.03 MATERIALS A. Water Treatment Equipment: a. Provide and install equipment for manual addition of chemical treatment and removal of suspended solids for each closed recirculating water system. Equipment shall consist of the following components: b. By -Pass Filter Feeder shall be five (5) gallon capacity, steel construction with maximum operating pressure of 300 psi at 200°F. By-pass filter feeder shall have 4" wide opening with cast iron, course thread, quick opening top closure, demountable leg extensions, stainless steel dissolving basket to fully support filter bag inside, and %" NPT inlet, outlet and drain fittings. By-pass filter feeder shall be installed across the common discharge and suction piping of the recirculating pumps. 2018 HVAC REPLACEMENT AT VILLAGE OF CHEMICAL WATER TREATMENT MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15545 - 2 C. Filter bags shall be five (5) micron rating, and a maximum temperature of 200° F sized to properly fit the filter feeder. Reusable filter bags shall be furnished in a quantity sufficient for two (2) changes. Filter bags shall be changed when the pressure drop across the filter feeder exceeds 20 psi, or as recommended by the water treatment contractor. B. System Cleaner: 1. Liquid alkaline compound with emulsifying agents and detergents to remove grease and petroleum products; sodium tripoly phosphate and sodium molybdate. 2. Biocide. 2.04 CHEMICALS A. Cleaning: Grease, dirt, oil and metallic oxides shall be removed from each closed recirculating water system using a non -foaming, liquid cleaning agent formulated to lift and disperse organic soil, and to chelate alkaline earth metals and metallic oxides. PART 3 - EXECUTION 3.01 PREPARATION A. Systems shall be operational, filled, started, and vented prior to cleaning. Use water meter to record capacity in each system. B. Place terminal control valves in open position during cleaning. 3.02 CLEANING A. Prior to acceptance by the owner, all grease, dirt, oil, and metallic oxides shall be removed from entire closed recirculating system. Equipment shall be provided to meter the water, filter system water, mix and inject the cleaning solution into the system. Mechanical Contractor shall inform Water Treatment Contractor of all system materials of construction, to insure chemical cleaner compatibility. A cleaning agent shall be circulated, wetting all metal surfaces and flushed from the system at completion. 3.03 CLEANING SEQUENCE A. The system shall be filled through a suitable water meter to determine total water capacity, taking care to bleed all air. B. Liquid Cleaner shall be added to the system at a dosage rate of twenty (20) gallons per one thousand (1,000) gallons of system capacity. The Chemical Water Treatment Contractor shall verify cleaner strength. C. Hot Water Systems shall be heated to 160-180 degrees F. and circulated for 24 hours. Chilled Water Systems shall be circulated for 48 hours. 2018 HVAC REPLACEMENT AT VILLAGE OF CHEMICAL WATER TREATMENT MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15545 - 3 D. During the cleaning period, system water shall be circulated through the entire system. Mechanical Contractor shall insure that all small orifices (control valves, strainers, etc.) remain free of debris. A side stream filter shall be used for solids removal during the cleaning period. Filter media shall be changes as specified in the Filter Cartridge specifications. E. When cleaning is complete, the system shall be neutralized, drained and flushed with fresh water to remove the cleaning solution. Flushing shall continue until the total (M) alkalinity of the system water is within fifty (50) PPM of the total alkalinity of the make-up water. F. Flush open systems with clean water for one hour minimum. Drain completely and refill. G. Remove, clean, and replace strainer screens. H. Inspect, remove sludge, and flush low points with clean water after cleaning process is completed. Include disassembly of components as required. I. Immediately following completion and verification of flushing, certification records covering the cleaning operation shall be submitted to the Mechanical Contractor. Records shall include: System volume, cleaner concentration, circulation time, volume of flush water and final alkalinity reading. Each system shall then be chemically treated. 3.04 SUPERVISION AND SERVICE A. Water treatment contractor shall provide supervision and service for all phases of water treatment as follows: 1. Field supervision for the initial charging of each system with chemicals as called for. 2. Complete water analysis to be conducted on the owners premises at the time of each service call with a written report of the findings to be left with the owner and a copy of such report to be forwarded to the consulting engineer. 3.05 INSTALLATION A. Install in accordance with manufacturer's instructions. END OF SECTION 15545 2018 HVAC REPLACEMENT AT VILLAGE OF CHEMICAL WATER TREATMENT MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15545 - 4 SECTION 15559 STEEL WATER TUBE BOILERS PART 1 - GENERAL 1.01 SECTION INCLUDES A. Boilers. B. Controls and boiler trim. C. Indoor/outdoor reset controller. D. Hot water connections. E. Fuel burning system and connection. F. Chimney connection. 1.02 RELATED SECTIONS A. Section 15515 - Hydronic Specialties. B. Section 15540 - HVAC Pumps. C. Section 15985 - Sequence of Operation: Installation of indoor/outdoor reset controller. D. Section 16150 - Wring Connections: Electrical characteristics and wiring connections. 1.03 REFERENCES A. AGA - Directory of Certified Appliances and Accessories. B. AGA Z21.13 - Gas -Fired Low -Pressure Steam and Hot Water Boilers. C. ASME SEC 1 - Boiler and Pressure Vessel Codes - Rules for Construction of Power Boilers. D. ASME SEC 4 - Boiler and Pressure Vessel Codes - Rules for Construction of Heating Boilers. E. ASME SEC 8D - Boiler and Pressure Vessel Codes - Rules for Construction of Pressure Vessels. F. HI (Hydronics Institute) - Testing and Rating Standard for Cast Iron and Steel Heating Boilers. G. NEMA 250 - Enclosures for Electrical Equipment (1000 Volts Maximum). H. NFPA 54 (AGA Z223.1) - National Fuel Gas Code. I. NFPA 70 - National Electrical Code. 2018 HVAC REPLACEMENT AT VILLAGE OF STEEL WATER TUBE BOILERS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15559 -1 1.04 SUBMITTALS FOR REVIEW A. One set of boiler submittals shall be submitted with the bid package. B. Section 01300 - Submittals: Procedures for submittals. C. Product Data: Provide data indicating general assembly, components, controls, safety controls, and wiring diagrams with electrical characteristics and connection requirements, and service connections. D. Section 01300 - Submittals: Submittals for information. E. Submit manufacturer's installation instructions. Indicate assembly, support details, connection requirements, and include start-up instructions. F. Manufacturer's Field Reports: Indicate specified performance and efficiency has been met or exceeded. Provide combustion test which shall include boiler firing rate, over fire draft, gas flow rate, heat input, burner manifold gas pressure, percent carbon monoxide (CO), percent oxygen (0), percent excess air, flue gas temperature at outlet, ambient temperature, net stack temperature, percent stack loss, percent combustion efficiency, and heat output. G. Section 01700 -Contract Closeout: Submittals for project closeout. H. Operation and Maintenance Data: Include manufacturer's descriptive literature, operating instructions, cleaning procedures, replacement parts list, and maintenance and repair data. 1.05 QUALIFICATIONS A. Manufacturer: Company specializing in manufacturing the Products specified in this section with minimum ten years documented experience. 1.06 REGULATORY REQUIREMENTS A. Conform to NFPA 70 code for internal wiring of factory wired equipment. B. Conform to ASME for construction of boilers. C. Units: AGA certified. D. Products Requiring Electrical Connection: Listed and classified by Underwriters' Laboratories, Inc., testing firm acceptable to the authority having jurisdiction as suitable for the purpose specified and indicated. E. Conform to 2015 International Building Code see Village Code (Chapter 21) for Local Amendments. F. Conform to 2015 International Residential Code see Village Code (Chapter 21) for Local Amendments. G. Conform to 2015 International Energy Code see Village Code (Chapter 21) for Local Amendments. 2018 HVAC REPLACEMENT AT VILLAGE OF STEEL WATER TUBE BOILERS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15559 - 2 H. Conform to 2015 International Mechanical Code see Village Code (Chapter 21) for Local Amendments. I. Conform to 2015 International Fuel Gas Code see Village Code (Chapter 21) for Local Amendments. J. Conform to 2014 National Electric Code see Village Code (Chapter 21) for Local Amendments. K. Conform to Illinois State Plumbing Code see Village Code (Chapter 21) for Local Amendments. L. Products: Listed and classified by Underwriter's Laboratories, Inc. as suitable for the purpose specified and indicated. 1.07 DELIVERY, STORAGE, AND PROTECTION A. Section 01600 - Material and Equipment: Transport, handle, store, and protect products. B. Protect boilers from damage by leaving factory inspection openings and shipping packaging in place until final installation. 1.08 WARRANTY A. Section 01740 - Contract Closeout. B. Provide a two year full parts and labor warranty from date of startup. C. Provide a five year warranty to include coverage for heat exchanger. D. Provide a 25 year warranty against thermal shock damage. Warranty shall be non - prorated. PART 2 - PRODUCTS 2.01 MANUFACTURERS A. Bryan Boilers, LLC. B. Pre -approved equal meeting all aspects of boiler design, trim, and options. 2.02 MANUFACTURED UNITS A. Factory assembled, factory tested, self-contained, readily transported unit ready for automatic operation except for connection of water, fuel, electrical, and vent services. B. Unit: Steel membrane wall water tube boiler on integral structural steel frame base with integral forced draft burner, burner controls, boiler trim, insulation, and jacket. 2.03 BOILER SHELL A. Construct applicable ASME Boiler and Pressure Vessels Code for a maximum allowable working pressure of 160 psi water. Boiler shall be constructed with adequately sized upper drums, water legs and tube headers provide proper thermal internal water circulation. 2018 HVAC REPLACEMENT AT VILLAGE OF STEEL WATER TUBE BOILERS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15559 - 3 B. Provide two lifting eyes on top of boiler. C. Provide adequate tappings, observation ports, removable panels and access doors for entry, cleaning, and inspection. D. Insulate casing with readily removable 1 1/2 inch glass fiber blanket insulation covered by sectional performed rust resistant coating metal jacket. E. Factory paint boiler, base, and other components with hard finish silicone enamel. F. Water tubes are to be 1 inch O.D., 12 gauge steel, 6 pass flexible serpentine bends, not subject to thermal shock. G. Individual water tubes shall be easily removable and replaceable without either welding or rolling. H. Boiler shall have not less than 5 sq. ft. of fireside heating surface per boiler horse power. Provide boiler with adequate service access to fit into room as shown on the drawings. J. Downcomers shall be insulated and jacketed at factory prior to shipment. 2.04 HOT WATER BOILER TRIM A. Low Water Cut-off: Probe type with manual reset to automatically prevent burner operation whenever boiler water falls below safe level. Switch shall include test switch and lights to indicate function status. B. Temperature Controls: 1. Temperature Controls. 2. Honeywell operating and high limit (manual reset) aquastats. 3. Siemens immersion type water temperature sensor (RTD) to send signal back to Siemens RWF series digital controller that is flush mounted in burner control panel. C. Pressure Control: Fixed setting type shall control burner to ensure minimum operating pressure does not to exceed relief valve setting. D. ASME rated pressure relief valves. E. Combination pressure and thermometer gage. 2.05 FUEL BURNING SYSTEM A. Acceptable Manufacturer: 1. Power Flame. B. General: Forced draft automatic burner integral with front head of boiler designed to burn natural gas and maintain fuel -air ratios automatically. 1. Blower: Statically and dynamically balanced to supply combustion air; direct connected to motor. 2018 HVAC REPLACEMENT AT VILLAGE OF STEEL WATER TUBE BOILERS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15559 - 4 2. The burner air louvers and gas butterfly valve shall be operated independently by individual servo motors controlling both fuel and air supply. The fuel/air control system shall assure burner starts in the low fire position. Burner shall have an auto/manual switch to allow for manual control (override) of the burner firing rate. C. Gas Burner: Forced draft, high radiant multi -port power burner with electric ignition, and proven low fire ignition position. 1. Natural Gas Burner Piping: Include on unit complete gas train including high and low gas pressure switches, plug valve, and gas pressure regulator. Gas pressure gauge dual motorized safety gas valves, two manually operated lubricated gas cocks. 1/4" leak test cock. 2. Pilot Gas Train: Include on unit pilot gas train including gas pilot regulator solenoid safety gas valve and 3/8" lubricated plug shut off cock. 2.06 BURNER CONTROLS A. Manufacturer: Honeywell Flame Safeguard & Fuel Air Controller: RM7800 with S7800 Display Module, & S7830 Annunciator, or combination flame safeguard / fuel - air control system equal to Siemens Model LMV complete with Siemens AZL Display and Siemens RWF load controller. B. System shall be microprocessor based burner management control system with self - diagnostics, non-volatile memory center to provide the operator with status and failure mode information. C. It shall be designed to provide the proper burner sequencing, ignition and flame monitoring protection on automatically ignited gas burners. In conjunction with limit and operating controls, it shall program the burner/blower motor, ignition and fuel valves to provide for proper and safe burner operation. On a safety shutdown, it shall advise the operator that the control is in "lockout'. All diagnostic functions shall be available to BAS via a Modbus interface. It shall be designed to provide the proper burner sequencing, ignition and flame monitoring protection on automatically ignited gas burners. In conjunction with limit and operating controls, it shall program the burner/blower motor, ignition and fuel valves to provide for proper and safe burner operation. On a safety shutdown, the message center shall advise the operator that the control is in "lockout' and scroll a message indicating the cause as well as the position in the sequence it occurred. D. Control shall have complete versatility in selection of control function, timing and flame scanning means. Functions such as pre -purge timing, recycling interlocks, high fire proving interlock and trial for ignition timing of the pilot and main flame determined by the programmer module. The system shall be able to be used with ultraviolet flame scanner. E. The wiring base shall allow for many functional circuits including motors, valves and ignition transformers as well as multiple interlocks such as hi -purge, low purge, fuel valve and running circuits. 2018 HVAC REPLACEMENT AT VILLAGE OF STEEL WATER TUBE BOILERS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15559 - 5 2.07 BURNER CONTROL PANEL A. Factory pre -wired control panel shall be supplied on each boiler -burner unit. The burner panel will have a handle and dust gasket seal. The panel shall house the flame safeguard control, main start switch, burner motor starter, step down transformer, fuses, terminal strip, relays and lamps. B. Provide five indicating lights on panel: Power on, Call for heat, ignition on, fuel valve open, and alarm. Provide a 4 inch alarm bell with silencing acknowledgment switch to ring on flame failure, limit failure or low water condition. C. Dry contacts shall be provided for remote enable/disable. Dry contacts will be provided to send boiler alarm condition to boiler sequencing panel or BAS. D. Provide relay and dry contract for combustion air damper interlock. E. Electric Supply: Primary power shall be as scheduled, manufacturer to provide step down transformer for 120v/60 controls circuit and control shall be 120/60/1 phase. F. Provide a digital display showing current boiler water temperature and set point flush mounted in control panel door. A 4-20ma temperature sensor shall be supplied on boiler supply to send signal to this display. 2.08 MANUFACTURER'S FIELD SERVICES A. The boiler manufacturer's representative, upon completion and start-up of the system shall submit to the Owner a written certified report that the installation of the complete system is in accordance with the specifications and the system is in proper operating condition. The report shall include at least the following: 1. Stack temperature - high, medium and low fire. 2. CO2 reading of the flue gas - high, medium, and low fire with combustion efficiency being a minimum of 85%. 3. Draft read. 4. Voltage output of flame scanner. 5. Operationally check for safety low water cutoff and all operating and limit controls as specified on boiler. 6. Operationally simulate pilot and main flame failure to check electronic flame safeguard control. 7. Record set -point readings of all aquastats and controls. B. The certified report shall include, but shall not be limited to the operational checking of the following: 1. All remote-controlled boiler booster pumps for both automatic and manual operation. 2. Any other controls not herein specified that directly affect the operation and performance of equipment supplied under this section. C. Owner Training: At the completion of the project, the manufacturer shall provide training of Owner's staff. Training shall consist of two parts. Part one will be a classroom situation which describes the equipment's operation, maintenance and repair requirements. 2018 HVAC REPLACEMENT AT VILLAGE OF STEEL WATER TUBE BOILERS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15559 - 6 2. Part two will be on site (hands-on) training which will show the location of all devices and the operation of all controls, devices, motors, etc. Prior to commencement of training, Contractor shall provide Engineer with a schedule of dates, times and agenda for each training session. 2.09 SPARE PARTS A. Boiler manufacturer shall provide one spare boiler tube for each different tube configuration used in boiler design. B. Provide one can of factory spray paint for contractors use to touch up boiler jacket. 2.10 SOURCE QUALITY CONTROL A. Provide testing and analysis of units. B. Provide factory tests to check construction, controls, and operation of unit. PART 3 - EXECUTION 3.01 INSTALLATION A. Install in accordance with manufacturer's instructions. B. Install in accordance with NFPA 54. C. Provide connection of natural gas service in accordance with NFPA 54. D. Provide piping connections and accessories as indicated; refer to Section 15510. E. Provide piping connections and accessories as indicated; refer to Section 15515. F. Pipe relief valves to nearest floor drain. G. Provide for connection to electrical service. Refer to Section 16130. 3.02 MANUFACTURER'S FIELD SERVICES A. Provide manufacturer field representative for boiler and burner for starting unit, training operator, and testing unit. B. Tube removal demonstration should be performed during Owner training scheduled above. C. Schedule Notes: 1. Burner and Controls to Meet UL, FM, & CSD -1 Code Requirements 2. Gas train and regulators shall be sized for an inlet gas pressure range of 6" w.c. min to 1# PSI max. D. Boiler/Burner unit shall be supplied for single point electrical connection. END OF SECTION 15559 2018 HVAC REPLACEMENT AT VILLAGE OF STEEL WATER TUBE BOILERS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15559 - 7 SECTION 15575 BREECHINGS, CHIMNEYS, AND STACKS PART 1 - GENERAL 1.01 SECTION INCLUDES A. Manufactured chimneys for gas fired equipment. B. Vent dampers. C. Manufactured double wall chimneys for fuel fired equipment. 1.02 RELATED SECTIONS A. Section 15170 - Motors. B. Section 15559 - Steel Water Tube Boilers. 1.03 REFERENCES A. ASTM A167 - Stainless and Heat -Resisting Chromium -Nickel Steel Plate, Sheet, and Strip. B. ASTM A525 - Steel Sheet, Zinc -Coated (Galvanized) by the Hot -Dip Process, General Requirements. C. ASTM A527 - Steel Sheet, Zinc -Coated (Galvanized) by the Hot -Dip Process, Lock - Forming Quality. D. ASTM A569 - Steel, Sheet and Strip, Carbon (0.15 Maximum Percent) Hot -Rolled Commercial Quality. E. NFPA 54 (ANSI Z223.1) - The National Fuel Gas Code. F. NFPA 70 - National Electrical Code. G. NFPA 211 - Standard for Chimneys, Fireplaces, Vents, and Solid Fuel -Burning Appliances. H. SMACNA - HVAC Duct Construction Standards - Metal and Flexible. I. UL 103 - Standard for Factory Built Low Heat Chimneys. J. UL 378 - Standard for Draft Equipment. K. UL 441 -Standard for Gas Vents. L. UL 641 - Standard for Low Temperature Venting Systems. M. UL 959 (ANSI Z181.1) - Medium Heat Appliance Factory Built Chimneys. 2018 HVAC REPLACEMENT AT VILLAGE OF BREECHINGS, CHIMNEYS, AND STACKS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15575 -1 1.04 DEFINITIONS A. Breeching: Vent Connector. B. Chimney: Primarily vertical shaft enclosing at least one vent for conducting flue gases outdoors. C. Smoke Pipe: Round, single wall vent connector. D. Vent: That portion of a venting system designed to convey flue gases directly outdoors from a vent connector or from an appliance when a vent connector is not used. E. Vent Connector: That part of a venting system that conducts the flue gases from the flue collar of an appliance to a chimney or vent and may include a draft control device. 1.05 DESIGN REQUIREMENTS A. Factory built vents and chimneys used for venting natural draft appliances shall comply with NFPA 211 and shall be UL listed and labeled. 1.06 SUBMITTALS FOR REVIEW A. Section 01300 - Submittals: Procedures for submittals. B. Shop Drawings: Indicate general construction, dimensions, weights, support and layout of Breeching. Submit layout drawings indicating plan view and elevations. C. Product Data: Provide data indicating factory -built chimneys, including dimensional details of components and flue caps, dimensions and weights, electrical characteristics and connection requirements. D. Submit manufacturer's installation instructions: Indicate assembly, support details, and connection requirements. 1.07 QUALITY ASSURANCE A. Manufacturer Qualifications: Company specializing in manufacturing the Products specified in this section with minimum three years experience. B. Installer Qualifications: Company specializing in performing the work of this section with minimum three years experience and approved by manufacturer. 1.08 REGULATORY REQUIREMENTS A. Conform to 2015 International Building Code see Village Code (Chapter 21) for Local Amendments. B. Conform to 2015 International Residential Code see Village Code (Chapter 21) for Local Amendments. C. Conform to 2015 International Energy Code see Village Code (Chapter 21) for Local Amendments. D. Conform to 2015 International Mechanical Code see Village Code (Chapter 21) for Local Amendments. 2018 HVAC REPLACEMENT AT VILLAGE OF BREECHINGS, CHIMNEYS, AND STACKS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15575 - 2 E. Conform to 2015 International Fuel Gas Code see Village Code (Chapter 21) for Local Amendments. F. Conform to 2014 National Electric Code see Village Code (Chapter 21) for Local Amendments. G. Conform to Illinois State Plumbing Code see Village Code (Chapter 21) for Local Amendments. H. Products: Listed and classified by Underwriter's Laboratories, Inc. as suitable for the purpose specified and indicated. PART 2 - PRODUCTS 2.01 DOUBLE WALL METAL STACKS (BUILDING HOT WATER BOILERS) A. Manufacturers: 1. Selkirk - Metalbestos. 2. Metalfab. 3. Van Packer 4. Schebler. B. Provide double wall positive pressure type metal stacks, tested to UL 103, and UL 641, for use with building heating equipment, in compliance with NFPA 211. C. Fabricate with 1 inch minimum air space between walls. Construct inner jacket of ASTM A167 304 stainless steel. Construct outerjacket within the building of aluminum coated steel and outside the building of Type 304 stainless steel outer jacket to be 24 gage for sizes 10 inches to 24 inches and 20 gage for sizes 28 inches to 48 inches. D. Accessories, UL labeled: 1. Ventilated Roof Thimble: Consists of roof penetration, vent flashing with spacers and storm collar. 2. Stack Cap: Consists of conical rain shield with inverted cone for partial rain protection with low flow resistance. PART 3 - EXECUTION 3.01 INSTALLATION A. Install in accordance with manufacturer's instructions. B. Install in accordance with NFPA 54 (ANSI Z223.1). C. Install Breeching with minimum of joints. Align accurately at connections, with internal surfaces smooth. D. Support Breeching from building structure, rigidly with suitable ties, braces, hangers and anchors to hold to shape and prevent buckling. Support vertical Breeching, chimneys, and stacks at 12 foot spacing, to adjacent structural surfaces, or at floor penetrations. Refer to SMACNA HVAC Duct Construction Standards - Metal and Flexible for equivalent duct support configuration and size. 2018 HVAC REPLACEMENT AT VILLAGE OF BREECHINGS, CHIMNEYS, AND STACKS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15575 - 3 E. Install concrete inserts for support of Breeching, chimneys, and stacks in coordination with form work. F. Pitch Breeching with positive slope up from fuel -fired equipment to chimney or stack. G. Coordinate installation of barometric dampers. H. Install barometric dampers and adjust counterweights to provide draft as recommended by appliance manufacturer. Assemble and install stack sections in accordance with NFPA 82, industry practices, and in compliance with UL listing. Join sections with acid -resistant joint cement to ASTM C105. Connect base section to foundation using anchor lugs. J. Level and plumb chimney and stacks. K. Clean breeching, chimneys, and stacks during installation, removing dust and debris. L. At appliances, provide slip joints permitting removal of appliances without removal or dismantling of Breeching, breeching insulation, chimneys, or stacks. M. Provide all stainless steel supports, guy wires, turnbuckles, etc. above the roof as required. All vent stack outlets shall terminate a minimum of 3 feet 0 inches above any portion of the building within 10 feet 0 inches. N. Provide drains in the bottom of the flue stack and route to floor drain. END OF SECTION 15575 2018 HVAC REPLACEMENT AT VILLAGE OF BREECHINGS, CHIMNEYS, AND STACKS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15575 - 4 SECTION 15781 ROOFTOP GAS HEATING UNITS PART 1 - GENERAL 1.01 SECTION INCLUDES 2018 HVAC REPLACEMENT AT VILLAGE OF ROOFTOP GAS HEATING UNITS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15781 -1 A. Outdoor Rooftop Gas Heating Unit. 1.02 RELATED SECTIONS A. Section 15170 - Motors. B. Section 15290 - Ductwork Insulation. C. Section 15980 - Instrumentation and Controls. D. Section 16150 - Equipment Wring Systems. 1.03 REFERENCES A. ANSI/Z223.1 (NFPA 54) -- National Fuel Gas Code. 1.04 SUBMITTALS A. Submit drawings indicating components, assembly, dimensions, weights, required clearances, location and size of field connections. B. Submit product data indicating capacities, weights, specialties, accessories, electrical requirements and a wiring diagram. C. Submit schedule of equipment typically indicating sizes and number of units, including capacity data. D. Submit Manufacturer's Installation Instructions. Indicate rigging, assembly, and installation instructions. 1.05 OPERATION AND MAINTENANCE DATA A. Submit operation and maintenance data B. Include manufacturer's descriptive literature, operating instructions, maintenance instruction and unit parts. 1.06 REGULATORY REQUIREMENTS A. Conform to 2015 International Building Code see Village Code (Chapter 21) for Local Amendments. B. Conform to 2015 International Residential Code see Village Code (Chapter 21) for Local Amendments. C. Conform to 2015 International Energy Code see Village Code (Chapter 21) for Local Amendments. 2018 HVAC REPLACEMENT AT VILLAGE OF ROOFTOP GAS HEATING UNITS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15781 -1 D. Conform to 2015 International Mechanical Code see Village Code (Chapter 21) for Local Amendments. E. Conform to 2015 International Fuel Gas Code see Village Code (Chapter 21) for Local Amendments. F. Conform to 2014 National Electric Code see Village Code (Chapter 21) for Local Amendments. G. Conform to Illinois State Plumbing Code see Village Code (Chapter 21) for Local Amendments. H. Products: Listed and classified by Underwriter's Laboratories, Inc. as suitable for the purpose specified and indicated. 1.07 WARRANTY A. Provide two year manufacturer's parts and labor warranty. Warranty shall include coverage of outdoor roof mounted units. PART 2 - PRODUCTS 2.01 ROOFTOP GAS HEATING UNITS A. Manufacturers: 1. It is the intent of the Village of Mount Prospect that the rooftop units to be furnished under this proposal shall be Sterling, or Village of Mount Prospect approved equal, and shall be the manufacturer's latest model and design as offered to the commercial trade. Units must not be prototype or experimental. 2. In cases where an item is identified by manufacturer's name, it is understood that the bidder proposes to furnish the item so identified and does not propose to furnish an "equal" unless the proposed "equal" is definitely indicated therein by the bidder. Any additions, deletions, or variations from the following specifications must be noted clearly on the face of the proposal exactly as to what these deletions or variations are. Any item appearing in the bidder's regular published specifications is assumed to be included in the bidder's proposal. The reference above to the trade name is intended to be descriptive, but not restrictive, and only to indicate to the respective bidders a unit that will be satisfactory. 3. The Village hereby reserves the right to approve as an equal, or to reject as not being an equal, any unit the bidder proposes to furnish which contains major variations or deletions from these specifications, but which may comply substantially therewith. a. Approved Manufacturers: 1) Sterling 2) Trane. 3) Carrier. 4) Daikin. 2018 HVAC REPLACEMENT AT VILLAGE OF ROOFTOP GAS HEATING UNITS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15781 - 2 B. Units: 1. Units shall be completely factory assembled, piped wired and test fired. All units must contain a certified duct furnace(s) that conforms to the latest ANSI Standards for safe and efficient performance. Fan sections and plenum sections shall be insulated with fire resistant, odorless, matte -faced one -inch glass fiber insulation. 2. Rooftop unit shall consist of an indirect fired gas. Each furnace section firing rate shall be no more than 400 MBH and shall contain its own heat exchanger, flue collector, venting, burners and controls. 3. All units shall be ETL or UL certified for electrical safety in compliance with UL 1995 safety standard for heating, ventilating and cooling equipment. All units shall be in compliance with FM (Factory Mutual) requirements. 4. The fan section shall contain supply fan(s), fan motor, and one inch washable permanent type filters. The supply fan shall utilize Horizontal discharge into a factory supplied down discharging plenum. C. Performance Ratings: Units shall have at least a scheduled thermal efficiency rating. D. Heating Capacity: Scheduled Btu per hr rated heating output when heated by Natural Gas. Gas heating output capacity is sea level rating. E. Air Handling: 1. Centrifugal fan shall be belt driven, forward curved, statically and dynamically balanced with double inlet. The blower wheel shall be fixed on a keyed shaft, supported with in -shear vibration isolators, and ball bearing secured. 2. An access interlock switch shall be installed in the blower compartment and will disengage the blower upon removing the service panel. An override shall be incorporated into the interlock switch for serviceability. 3. Motors shall be single speed High efficiency ODP. 4. Motor: Shall be sized for the scheduled CFM and Static pressure with motors not exceeding the scheduled HP as scheduled. Motors shall be 460V/6OHz/3ph. F. Jacketing: 1. Casing and trim pieces shall be fabricated from 18 gauge steel and finished in air-dry enamel. 2. Service access panel shall be provided through easily removable side access panels with captive fasteners. 3. Fan sections and supply plenum, shall be insulated with fire resistant, odorless, faced one -inch glass fiber material. G. Heat Exchanger shall consist of tube sections not lighter than 20 gauge and connecting plates not lighter than 18 gauge. Heat exchanger shall be 100% welded. Material shall be Stainless Steel and shall be equipped with a stainless steel burner shade. Stainless Steel drip pan shall be provided. H. Draft Diverter/Flue Collector and Venting: 1. Draft diverter shall be no lighter than 20 gauge. 2. Draft diverter shall be corrosion resistant stainless steel. 3. Flue Collector construction shall be corrosion resistant aluminized steel. 2018 HVAC REPLACEMENT AT VILLAGE OF ROOFTOP GAS HEATING UNITS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15781 - 3 4. Unit shall be provided with Power Venting through side wall of unit. Power vent units shall be provided with a vent fan. Outside air for combustion and products of combustion shall have individual air inlet and discharge grilles located in the upper section of the furnace service panel. An air proving switch shall be installed and disengage gas flow if for any reason the draft or has failed to operate. Power venting and 100 percent shutoff ignition systems are required for compliance with IRI (Industrial Risk Insurers). Burners: 1. Gas burner shall be atmospheric type with adjustable combustion air supply on LP units. 2. Burners shall be die formed, corrosion resistant aluminized steel and stainless steel port protectors. Port protectors prevent foreign mater from obstructing the burner ports. 3. Service access to the burners shall be provided by a side access burner drawer that slides out from the side of the unit. The pilot must be accessible through a pilot access plate without removing the burner assembly. 4. Burners shall be individually removable for ease of inspection and servicing. 5. Gas Burner Safety Controls: Thermo -couple sensor prevents opening of solenoid gas valve until pilot flame is proven and stops gas flow on ignition failure. 6. Filter shall be Mery 8 and shall be easily removable. J. Dampers: 1. Dampers shall be of the opposed blade type, constructed of galvanized steel with neoprene nylon bushings, blades to be mechanically interlocked. 2. Rooftop units with a combination of outside air and bottom return air shall contain: a. Modulating motor with interlocked outside and return air dampers shall be provided. The motor shall modulate the position of the outside and return air dampers in response to a thermostatic controller and dry bulb thermostat located in the mixed air stream. Units shall also be provided with a minimum position potentiometer for minimum outside air damper position. The spring return feature drives the outside air damper full open and the return air damper full closed when the unit is off. K. Controls: 1. All control wiring shall terminate at terminal strip and include an identifying marker corresponding to the wiring diagram. Control wiring shall be harnessed with terminal block wiring. A 24 -volt transformer and high limit shall be provided. 2. Electrical cabinet shall be isolated from the air stream with a non -removable access panel interior to the outer service panel. There shall be a provision in this cabinet for component mounting, wire routing and high voltage isolation. 3. High limit Control: Fixed stop at maximum permissible setting, de -energizes burner on high bonnet temperature and re -energizes when temperature drops to lower value. 2018 HVAC REPLACEMENT AT VILLAGE OF ROOFTOP GAS HEATING UNITS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15781 - 4 4. Gas Valve: a. Unit shall be provided with a 24 -volt combination automatic gas valve, including main operating valve and pilot safety shutoff, pressure regulator, manual main and pilot shutoff valve, and adjustable pilot valve. b. Gas valve shall be suitable to a maximum inlet pressure of 0.5 psi (14 -inch W.C.) on natural gas. C. Unit shall be provided with a low voltage circuit breaker rated for 150% of the units normal 24 volt operating load. 5. The unit shall be suitable for Natural Gas and have Electronic modulating gas control and solid state ignition control system which ignites the intermittent pilot by spark during each cycle of operation. 6. Fan Control: A fan time delay switch shall be provided and shall be controlled by a low voltage thermostat. L. Operating Controls: Room thermostat shall be low voltage, two stage with fan auto - on switch and system off -heat auto -cool switch. PART 3 - EXECUTION 3.01 EXAMINATION A. Verify that the space is ready for installation of units and openings are as per drawings. B. Verify that proper power supply is available. C. Verify that proper fuel supply is available for connection. D. Verify, on outdoor installation, that the roof is capable of carrying the additional load of this equipment. 3.02 INSTALLATION A. Install in accordance with manufacturer's instructions. B. Install gas fired units to ANSI Z223.1 (NFPA 54). C. Install devices furnished by manufacturer but not factory mounted. D. Install thermostats in accordance with manufacturer's instructions. END OF SECTION 15781 2018 HVAC REPLACEMENT AT VILLAGE OF ROOFTOP GAS HEATING UNITS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15781 - 5 SECTION 15890 DUCTWORK PART 1 - GENERAL 1.01 SECTION INCLUDES A. Metal ductwork. 1.02 RELATED SECTIONS A. Section 15140 - Supports and Anchors: Sleeves. B. Section 15190 - Mechanical Identification. C. Section 15290 - Duct Insulation: External insulation and duct liner. D. Section 15910 - Ductwork Accessories. E. Section 15940 - Air inlets and Outlets. F. Section 15990 - Testing, Adjusting and Balancing. 1.03 REFERENCES A. ASTM A 167 - Stainless and Heat -Resisting Chromium -Nickel Steel Plate, Sheet, and Strip. B. ASTM A 366 - Steel, Sheet, Carbon, Cold Rolled, Commercial Quality. C. NFPA 90A - Installation of Air Conditioning and Ventilating Systems. D. NFPA 90B - Installation of Warm Air Heating and Air Conditioning Systems. E. SMACNA - HVAC Air Duct Leakage Test Manual. F. SMACNA - HVAC Duct Construction Standards - Metal and Flexible. G. SMACNA - Low and Medium Pressure Duct Construction Standards. H. NFPA 96 - Installation of Equipment for Removal of Smoke and Grease Laden Vapors from Commercial Cooking Equipment. 1.04 SUBMITTALS A. Submit under provisions of Section 01300. B. Shop Drawings: Provide 1/4" scale coordination drawings indicating equipment, duct fittings, volume dampers, control dampers, turning vanes, fire dampers, duct access doors, turning vanes, duct sizes, configurations, dual temperature, hot water piping, refrigerant piping, elevations, etc. prior to fabrication. 2018 HVAC REPLACEMENT AT VILLAGE OF DUCTWORK MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15890 -1 1.05 PROJECT RECORD DOCUMENTS A. Submit under provisions of Section 01700. B. Record actual locations of ducts and duct fittings. Record changes in fitting location and type. Show additional fittings used. 1.06 REGULATORY REQUIREMENTS A. Conform to 2015 International Building Code see Village Code (Chapter 21) for Local Amendments. B. Conform to 2015 International Residential Code see Village Code (Chapter 21) for Local Amendments. C. Conform to 2015 International Energy Code see Village Code (Chapter 21) for Local Amendments. D. Conform to 2015 International Mechanical Code see Village Code (Chapter 21) for Local Amendments. E. Conform to 2015 International Fuel Gas Code see Village Code (Chapter 21) for Local Amendments. F. Conform to 2014 National Electric Code see Village Code (Chapter 21) for Local Amendments. G. Conform to Illinois State Plumbing Code see Village Code (Chapter 21) for Local Amendments. H. Products: Listed and classified by Underwriter's Laboratories, Inc. as suitable for the purpose specified and indicated. PART 2 - PRODUCTS 2.01 MATERIALS A. Galvanized Steel Ducts: ASTM A525 and ASTM A527 galvanized steel sheet, lock - forming quality, having zinc coating of in conformance with ASTM A90. 2.02 MANUFACTURED DUCTWORK A. Manufacture in accordance with SMACNA HVAC Duct Construction Standards - Metal and Flexible, and as indicated. Provide duct material, gages, reinforcing, and sealing for operating pressures indicated. 2.03 DUCTWORK FABRICATION A. Fabricate and support in accordance with SMACNA HVAC Duct Construction Standards - Metal and Flexible, and as indicated. Provide duct material, gages, reinforcing, and sealing for operating pressures indicated. B. Construct T's, bends, and elbows with radius of not less than 1-1/2 times width of duct on centerline. Where not possible and where rectangular elbows are used, 2018 HVAC REPLACEMENT AT VILLAGE OF DUCTWORK MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15890 - 2 provide air foil turning vanes. Where acoustical lining is indicated, provide turning vanes of perforated metal with glass fiber insulation. C. Increase duct sizes gradually, not exceeding 15 degrees divergence wherever possible; maximum 30 degrees divergence upstream of equipment and 45 degrees convergence downstream. D. Provide standard 45 degree lateral wye takeoffs unless otherwise indicated where 90 degree conical tee connections may be used. PART 3 - EXECUTION 3.01 INSTALLATION A. Install in accordance with manufacturer's instructions. B. Install and seal ducts in accordance with SMACNA HVAC Duct Construction Standards - Metal and Flexible. C. Duct Sizes are inside clear dimensions. For lined ducts, maintain sizes inside lining. D. Locate ducts with sufficient space around equipment to allow normal operating and maintenance activities. E. Use double nuts and lock washers on threaded rod supports. F. Connect diffusers to low pressure ducts with 5 feet maximum length of flexible duct held in place with strap or clamp. G. Connect flexible ducts to metal ducts with draw bands. H. During construction provide temporary closures of metal or taped polyethylene on open ductwork to prevent construction dust from entering ductwork system. I. Use crimp joints with or without bead for joining round duct sizes 8 inches and smaller with crimp in direction of air flow. J. Connect terminal units to supply ducts with three foot maximum length of flexible duct. Do not use flexible duct to change direction. 3.02 SCHEDULES A. Ductwork Material Schedule: AIR SYSTEM MATERIAL Supply Steel Return and Relief Steel B. Ductwork Pressure Class Schedule: AIR SYSTEM PRESSURE CLASS LEAK CLASS Constant Volume Supply 4 inch wg min. A Return and Relief 3 inch wg B END OF SECTION 15890 2018 HVAC REPLACEMENT AT VILLAGE OF DUCTWORK MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15890 - 3 SECTION 15910 DUCTWORK ACCESSORIES PART 1 - GENERAL 1.01 SECTION INCLUDES A. Air turning devices. B. Backdraft dampers. C. Duct test holes. D. Flexible duct connections. E. Volume control dampers. F. Duct access doors. G. Fire dampers. H. Smoke dampers. 1.02 RELATED SECTIONS A. Section 15890 - Ductwork. B. Section 16150 - Equipment Wring Systems: Electrical Characteristics and Wring Connections. 1.03 REFERENCES A. NFPA 90A - Installation of Air Conditioning and Ventilating Systems. B. NFPA 70 - National Electrical Code. C. SMACNA - HVAC Duct Construction Standards - Metal and Flexible. D. UL 33 - Heat Responsive Lines for Fire Protection Service. E. UL 555 - Fire Dampers and Ceiling Dampers. 1.04 SUBMITTALS A. Submit under provisions of Section 01300. B. Protect dampers from damage to operating linkages and blades. C. Product Data: Provide for shop fabricated assemblies including volume control dampers, backdraft dampers, and duct access doors. Include electrical characteristics and connection requirements. 2018 HVAC REPLACEMENT AT VILLAGE OF DUCTWORK ACCESSORIES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15910 - 1 1.05 PROJECT RECORD DOCUMENTS A. Submit under provisions of Section 01700. B. Record actual locations of access doors. 1.06 DELIVERY, STORAGE, AND HANDLING A. Deliver, store, protect and handle products to site under provisions of Section 01600. PART 2 - PRODUCTS 2.01 AIR TURNING DEVICES A. Multi -blade device with blades aligned in short dimension; steel or aluminum construction; with individually adjustable blades, mounting straps. 2.02 BACKDRAFT DAMPERS A. Manufacturers: 1. Greenheck. 2. Cook. 3. Ruskin. 4. Dowco Products 5. Carnes 6. Vent Products. B. Multi -Blade, Parallel Action Gravity Balanced Backdraft Dampers: 16 gage thick galvanized extruded aluminum, with center pivoted blades of maximum 6 inch width, with felt or flexible vinyl sealed edges, linked together in rattle -free manner with 90 degree stop, steel ball bearings, and plated steel pivot pin; adjustment device to permit setting for varying differential static pressure. 2.03 DUCT ACCESS DOORS A. Manufacturers: 1. Ruskin. 2. Cesco Products. 3. Carnes. 4. Vent products. B. Fabricate in accordance with SMACNA HVAC Duct Construction Standards - Metal and Flexible, and as indicated. Access door construction shall be the same as the duct system they are installed in. C. Fabrication: Rigid and close -fitting of galvanized steel with sealing gaskets and quick fastening locking devices. For insulated ductwork, install minimum one inch thick insulation with sheet metal cover. 1. Less than 12 Inches Square: Secure with sash locks. 2. Up to 18 Inches Square: Provide two hinges and two sash locks. D. Access doors with sheet metal screw fasteners are not acceptable. 2018 HVAC REPLACEMENT AT VILLAGE OF DUCTWORK ACCESSORIES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15910 - 2 2.04 FLEXIBLE DUCT CONNECTIONS A. Fabricate in accordance with SMACNA HVAC Duct Construction Standards - Metal and Flexible, and as indicated. B. Connector: Fabric crimped into metal edging strip. 1. Fabric: UL listed fire -retardant neoprene coated woven glass fiber fabric to NFPA 90A, minimum density 30 oz per sq yd. 2. Net Fabric Width: Approximately 3 inches wide. 3. Metal: 3 inch wide, 24 gage galvanized steel. C. Leaded Vinyl Sheet: Minimum 0.55 inch thick, 0.87 lbs per sq ft, 10 dB attenuation in 10 to 10,000 Hz range. 2.05 DUCT TEST HOLES A. Temporary Test Holes: Cut or drill in ducts as required. Cap with neat patches, neoprene plugs, threaded plugs, or threaded or twist -on metal caps. B. Permanent Test Holes: Factory fabricated, air tight flanged fittings with screw cap. Provide extended neck fittings to clear insulation. 2.06 VOLUME CONTROL DAMPERS A. Manufacturers: 1. Ruskin. 2. Vent Products. 3. Dowco Products. 4. Air Balance Inc. B. Fabricate in accordance with SMACNA HVAC Duct Construction Standards - Metal and Flexible, and as indicated. C. Single Blade Dampers: Fabricate for duct sizes up to 6 x 30 inch. D. Multi -Blade Damper: Fabricate of opposed blade pattern with maximum blade sizes 8 x 72 inch. Assemble center and edge crimped blades in prime coated or galvanized channel frame with suitable hardware. E. Quadrants: 1. Provide locking, indicating quadrant regulators on single and multi -blade dampers. 2. On insulated ducts mount quadrant regulators on stand-off mounting brackets, bases, or adapters. 2.07 DYNAMIC FIRE DAMPERS A. Manufacturers: 1. Ruskin. 2. Vent Products. 3. Dowco Products. 2018 HVAC REPLACEMENT AT VILLAGE OF DUCTWORK ACCESSORIES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15910 - 3 4. Air Balance, Inc. 5. Cesco Products. B. Fabricate in accordance with NFPA 90A and UL 555, and as indicated. C. Horizontal Dampers: Galvanized steel, 22 gage frame, stainless steel closure spring, and lightweight, heat retardant non -asbestos fabric blanket. D. Curtain Type Dampers: Galvanized steel with interlocking blades. Provide stainless steel closure springs and latches for horizontal installations, closure under air flow conditions. Configure with blades our of air stream except for pressure class ducts up to 12 inches in height. E. Multiple Blade Dampers: 16 gage galvanized steel frame and blades, oil - impregnated bronze or stainless steel sleeve bearings and plated steel axles, 1/8 x 1/2 inch plated steel concealed linkage, stainless steel closure spring, blade stops, and lock. F. Fusible Links: UL 33, separate at 160 degrees F. with adjustable link straps for combination fire/balancing dampers. 2.08 SMOKE DAMPERS A. Manufacturers: 1. Ruskin Model 50. 2. Air Balance. 3. Vent Products. B. Fabricate in accordance with NFPA 90A and UL 555S. C. Fire Resistance: 1-1/2 hours. D. Leakage Rating: Class I, maximum of 8 cfm at 4 inches wg differential pressure. E. Damper Temperature Rating: 250 degrees F. F. Frame: .125", aluminum. G. Blades: 1. Style: Airfoil -shaped, single piece, double skin. 2. Action: Opposed. 3. Orientation: Horizontal air flow. 4. Material: Minimum heavy gauge aluminum. 5. Width: Maximum 5 inches. H. Bearings: Stainless steel pressed into frame. I. Seals: Silicone blade edge seals and flexible stainless steel jamb seals. J. Linkage: Concealed in frame. 2018 HVAC REPLACEMENT AT VILLAGE OF DUCTWORK ACCESSORIES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15910 - 4 K. Actuator: 1. Type: Electric, two -position, fail close. Coordinate with fire alarm contractor. 2. Mounting: External. L. Sleeve: Factory installed 20 gage sleeve, minimum 12 inches long. M. Finish: Mill galvanized. PART 3 - EXECUTION 3.01 INSTALLATION A. Install accessories in accordance with manufacturer's instructions, NFPA 90A, and follow SMACNA HVAC Duct Construction Standards - Metal and Flexible. Refer to Section 15890 for duct construction and pressure class. B. Provide backdraft dampers on exhaust fans or exhaust ducts nearest to outside and where indicated. C. Provide duct access doors for inspection and cleaning before and after filters, coils, fans, automatic dampers, fire and smoke dampers, and elsewhere as indicated. Provide minimum 18 x 18 inch size for shoulder access or 2 inches smaller than duct size, and as indicated. Provide 4 x 4 inch for balancing dampers only. Review locations prior to fabrication. D. Provide duct test holes where indicated and required for testing and balancing purposes. E. Provide fire dampers at locations indicated, where ducts and outlets pass through fire rated components, and where required by authorities having jurisdiction. Install with required perimeter mounting angles, sleeves, breakaway duct connections, corrosion resistant springs, bearings, bushings and hinges. F. Install fire dampers in accordance with NFPA 92A. G. Demonstrate re -setting of fire dampers to Owner's representative. H. Provide flexible connections immediately adjacent to equipment in ducts associated with fans and motorized equipment. Provide balancing dampers at points on supply, return, and exhaust systems where branches are taken from larger ducts as required for air balancing. Install minimum 2 duct widths from duct take -off. J. Provide balancing dampers on duct take -off to diffusers, grilles, and registers, regardless of whether dampers are specified as part of the diffuser, grille, or register assembly. END OF SECTION 15910 2018 HVAC REPLACEMENT AT VILLAGE OF DUCTWORK ACCESSORIES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15910 - 5 SECTION 15940 AIR INLETS AND OUTLETS PART 1 - GENERAL 1.01 SECTION INCLUDES 2018 HVAC REPLACEMENT AT VILLAGE OF AIR INLETS AND OUTLETS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15940 -1 A. Drum louvers. 1.02 REFERENCES A. ADC 1062 - Certification, Rating and Test Manual. B. ARI 650 - Air Outlets and Inlets. C. ASHRAE 70 - Method of Testing for Rating the Air Flow Performance of Outlets and Inlets. D. SMACNA - HVAC Duct Construction Standard - Metal and Flexible. E. NFPA 90A - Installation of Air Conditioning and Ventilating Systems. 1.03 SUBMITTALS A. Submit under provisions of Section 01300. B. Product Data: Provide data for equipment required for this project. Review outlets and inlets as to size, finish, and type of mounting prior to submission. Submit schedule of outlets and inlets showing type, size, location, application, and noise level. 1.04 PROJECT RECORD DOCUMENTS A. Submit under provisions of Section 01700. B. Record actual locations of air outlets and inlets. 1.05 QUALITY ASSURANCE A. Test and rate air outlet and inlet performance in accordance with ADC Equipment Test Code 1062 and ASHRAE 70. B. Test and rate louver performance in accordance with AMCA 500. 1.06 QUALIFICATIONS A. Manufacturer: Company specializing in manufacturing the Products specified in this section with minimum five years documented experience. 2018 HVAC REPLACEMENT AT VILLAGE OF AIR INLETS AND OUTLETS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15940 -1 2.01 DRUM LOUVERS A. Type: Streamlined blades, with blades adjustable to 25 degrees, vertical face. B. Frame: 1-1/4" margin with countersunk screw mounting. Corners to be welded with a reinforcing steel patch for extra strength. C. Fabrication: Steel with 18 gage minimum frames with factory enamel finish. D. Damper: Integral, gang -operated, heavy duty opposed blade type operator. PART 3 W EXECUTION 3.01 INSTALLATION A. Install in accordance with manufacturer's instructions. B. Check location of outlets and inlets and make necessary adjustments in position to conform with architectural features, symmetry, and lighting arrangement. C. Install diffusers to ductwork with air tight connection. D. Provide balancing dampers on duct take -off to diffusers, and grilles and registers, despite whether dampers are specified as part of the diffuser, or grille and register assembly. E. Paint ductwork visible behind air outlets and inlets matte black. END OF SECTION 15940 2018 HVAC REPLACEMENT AT VILLAGE OF AIR INLETS AND OUTLETS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15940 - 2 SECTION 15970 VARIABLE FREQUENCY MOTOR/DRIVES PART 1 - GENERAL 1.01 SECTION INCLUDES A. Variable frequency motors/drives. 1.02 RELATED SECTIONS A. Section 15190 - Mechanical Identification: Engraved nameplates. 1.03 REFERENCES A. Institute of Electrical and Electronics Engineers: 1. IEEE C62.41 - Recommended Practice on Surge Voltages in Low -Voltage AC Power Circuits. B. National Electrical Manufacturers Association: 1. NEMA 250 - Enclosures for Electrical Equipment (1000 Volts Maximum). 2. NEMA FU 1 - Low Voltage Cartridge Fuses. 3. NEMA ICS 7 - Industrial Control and Systems: Adjustable Speed Drives. 4. NEMA ICS 7.1 - Safety Standards for Construction and Guide for Selection, Installation, and Operation of Adjustable Speed Drive Systems. C. International Electrical Testing Association: 1. NETA ATS - Acceptance Testing Specifications for Electrical Power Distribution Equipment and Systems. 1.04 SUBMITTALS A. Submit under provisions of Section 01340. B. Shop Drawings: Include front and side views of enclosures with overall dimensions and weights shown; conduit entrance locations and requirements; and nameplate legends. C. Product Data: Provide catalog sheets showing voltage, controller size, ratings and size of switching and overcurrent protective devices, short circuit ratings, dimensions, and enclosure details. D. Test Reports: Indicate field test and inspection procedures and test results. E. Manufacturer's Installation Instructions: Indicate application conditions and limitations of use stipulated by Product testing agency specified under Regulatory Requirements. Include instructions for storage, handling, protection, examination, preparation, installation, and starting of Product. F. Manufacturer's Field Reports: Indicate start-up inspection findings. 2018 HVAC REPLACEMENT AT VILLAGE OF VARIABLE FREQUENCY MOTOR/DRIVES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15970 -1 1.05 OPERATION AND MAINTENANCE DATA A. Submit under provisions of Section 01730. B. Operation Data: Include instructions for starting and operating controllers and describe operating limits that may result in hazardous or unsafe conditions. C. Maintenance Data: Include routine preventive maintenance schedule. 1.06 QUALIFICATIONS A. Manufacturer: Company specializing in manufacturing the Products specified in this section with minimum three years documented experience. 1.07 REGULATORY REQUIREMENTS A. Conform to 2015 International Building Code see Village Code (Chapter 21) for Local Amendments. B. Conform to 2015 International Residential Code see Village Code (Chapter 21) for Local Amendments. C. Conform to 2015 International Energy Code see Village Code (Chapter 21) for Local Amendments. D. Conform to 2015 International Mechanical Code see Village Code (Chapter 21) for Local Amendments. E. Conform to 2015 International Fuel Gas Code see Village Code (Chapter 21) for Local Amendments. F. Conform to 2014 National Electric Code see Village Code (Chapter 21) for Local Amendments. G. Conform to Illinois State Plumbing Code see Village Code (Chapter 21) for Local Amendments. H. Products: Listed and classified by Underwriter's Laboratories, Inc. as suitable for the purpose specified and indicated. 1.08 DELIVERY, STORAGE, AND HANDLING A. Deliver, store, protect and handle products to site under provisions of Section 01600. B. Accept controllers on site in original packing. Inspect for damage. C. Store in a clean, dry space. Maintain factory wrapping or provide an additional heavy canvas or heavy plastic cover to protect units from dirt, water, construction debris, and traffic. D. Handle in accordance with manufacturer's written instructions. Lift only with lugs provided for the purpose. Handle carefully to avoid damage to components, enclosure, and finish. 2018 HVAC REPLACEMENT AT VILLAGE OF VARIABLE FREQUENCY MOTOR/DRIVES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15970 - 2 E. Contractor to verify that job site conditions for installation meet factory recommended and code -required conditions for VFD installation prior to start-up, including clearance spacing, temperature, contamination, dust, and moisture of the environment. Separate conduit installation of the motor wiring, power wiring, and control wiring, and installation per the manufacturer's recommendations shall be verified. 1.09 FIELD MEASUREMENTS A. Verify that field measurements are as indicated on shop drawings. 1.10 MAINTENANCE SERVICE A. Furnish service and maintenance of controller for one year from Date of Substantial Completion. 1.11 WARRANTY A. The VFD shall be warranted by the manufacturer for a period of 36 months from date of shipment. The warranty shall include parts, labor, travel costs and living expenses incurred by the manufacturer to provide factory authorized on-site service. A toll free 24/365 technical support line shall be available. 1.12 EXTRA MATERIALS A. Furnish under provisions of Section 01700. B. Provide two of each air filter. C. Provide three of each fuse size and type. 1.13 QUALITY ASSURANCE A. To ensure quality and minimize infantile failures at the job site, the complete VFD shall be tested by the manufacturer. The VFD shall operate a dynamometer at full load and the load and speed shall be cycled during the test. B. All optional features shall be functionally tested at the factory for proper operation. PART 2 - PRODUCTS 2.01 VARIABLE FREQUENCY MOTOR CONTROLLER A. Manufacturers: _:: B. Description: 1. Provide enclosed variable frequency drives suitable for operating the indicated loads. 2. The VFD shall convert incoming fixed frequency three-phase AC power into a variable frequency and voltage for controlling the speed of three phase AC motors. The motor current shall closely approximate a sine wave. Motor voltage shall be varied with frequency to maintain desired motor magnetization current suitable for centrifugal pump and fan control. 2018 HVAC REPLACEMENT AT VILLAGE OF VARIABLE FREQUENCY MOTOR/DRIVES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15970 - 3 3. The VFD shall include a full -wave diode bridge rectifier and maintain a fundamental power factor near unity regardless of speed or load. 4. Input and output power circuit switching shall be able to be done without interlocks or damage to the VFD. 5. The VFD's full load amp rating shall meet or exceed NEC Table 430-150. The VFD shall be able to provide full rated output current continuously, 110% of rated current for 60 seconds and 220% of rated current for up to 1 second while starting. C. Ratings: 1. Rated Input Voltage: 480 volts, three phase, 60 Hertz. 2. Motor Nameplate Voltage: 480 volts, three phase, 60 Hertz. 3. Operating Ambient: 0 degrees C to 40 degrees C. 4. 0 to 95% relative humidity, non -condensing. 5. Elevation to 3,300 feet without derating. 6. AC line voltage variation, -10 to +10% of nominal with full output. The VFD shall continue to operate without faulting from a line of +30% to -35% of nominal voltage 7. No side clearance shall be required for cooling of wall mount units and all power and control wiring shall be done from the bottom. 8. Drive shall be capable of operating a motor up to 1,000 feet away without derating or field modification. D. Design: 1. VFD shall have an adjustable carrier frequency of 2 to 14 kHz through 60 HP. 2. Three variable -torque V/Hz patterns shall be provided with the ability to select a constant torque start pattern for each of them. 3. Adjustable acceleration and adjustable deceleration ramps shall be provided. 4. Four current limit settings shall be provided. 5. If VFD trips on one of the following conditions, the VFD shall be programmable for automatic or manual reset: Undervoltage, overvoltage, current limit, inverter overload and motor overload. 6. The number of restart attempts shall be selectable from 0 through 10 and the time between attempts shall be adjustable from 0 through 10 seconds. E. Product Options and Features: 1. Local/Hand, Stop/Reset and Remote/Auto selector switches shall be provided to start and stop the drive and determine the speed reference. 2. The Keypad shall include a backlit LCD display. The display shall be in complete English words for programming and fault diagnostics (alpha -numeric codes are not acceptable). All VFD faults shall be displayed in English words. The keypad shall include a minimum of 14 assistants 3. Provide a 24 V DC, 40 mA max, output signal to indicate that the drive is in Remote/Auto mode. 4. Digital manual speed control. 5. Lockable, alphanumeric backlit display keypad. 6. A red FAULT light and a green POWER -ON light shall be provided. 7. The drive shall be fitted with an RS 485 serial communications port and be supplied with software to display all monitoring, fault, alarm and status signals. The software shall allow parameter changes to be made to the drive settings as well as storage of each controller's operating and setup parameters. 2018 HVAC REPLACEMENT AT VILLAGE OF VARIABLE FREQUENCY MOTOR/DRIVES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15970 - 4 8. Two set point control interface (PID control) shall be standard in the unit. Drive shall be able to look at two feedback signals, compare with two set points and make various control decisions. If drive is not available with 2 set point control, a separate set point controller shall be provided for supply/return fan tracking control. 9. An elapsed time meter and kWh meter shall be provided. 10. The following displays shall be accessible from the control panel in actual units: Reference Signal Percent, Output Frequency, Output Amps, Motor HP, Motor kW, kWhr, Output Voltage, No Load Warning, DC Bus Voltage, Drive Temperature (% until trip) and Motor Speed in engineering units per application in percent speed. 11. Drive will sense the loss of load and signal a no load/broken belt warning or fault. 12. The VFD shall store in memory the last 8 faults and record all operational data. There shall be a built-in time clock in the VFD keypad. The clock shall have a battery backup with 10 years minimum life span. The clock shall be used to date and time stamp faults and record operating parameters at the time of fault. VFD programming shall be held in non-volatile memory and is not dependent on battery power 13. Eight programmable digital inputs shall be provided for interfacing with the systems control and safety interlock circuitry. 14. Two programmable relay outputs shall be provided for remote indication of drive status. 15. Two programmable analog inputs shall be provided and shall accept a direct -or -reverse acting signal. Analog reference inputs accepted shall include 0-10 V dc, 0-20 mA and 4-20 mA. 16. Two programmable analog outputs shall be provided for indication of drive status. These outputs shall be programmable for output speed, voltage, frequency, amps and input kW. 17. Under fire mode conditions the VFD shall automatically default to a preset speed. 18. Class 20 12 electronic motor overload protection for single motor applications and thermal mechanical overloads for multiple motor applications. 19. Protection against input transients, loss of AC line phase, short circuit, ground fault, overvoltage, undervoltage, drive overtemperature and motor overtemperature. The VFD shall display all faults in plain English. Codes are not acceptable. 20. Protect VFD from sustained power or phase loss. The VFD shall incorporate a 5 second control power loss ride through to eliminate nuisance tripping. 21. The VFD shall incorporate a motor preheat circuit to keep the motor warm and prevent condensation build up in the starter. 22. The VFD shall include a fireman's override input. Upon receipt of a contact closure from the fire / smoke control station, the VFD shall operate in one of two modes: 1) Operate at a programmed predetermined fixed speed ranging from -500Hz (reverse) to 500Hz (forward). 2) Operate in a specific fireman's override PID algorithm that automatically adjusts motor speed based on override set point and feedback. The mode shall override all other inputs (analog/digital, serial communication, and all keypad commands), except customer defined safety run interlocks, and force the motor to run in one of the two modes above. "Override Mode" shall be displayed on the keypad. Upon removal of the override signal, the VFD shall resume normal operation, without the need to cycle the normal digital input run command. 2018 HVAC REPLACEMENT AT VILLAGE OF VARIABLE FREQUENCY MOTOR/DRIVES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15970 - 5 23. The drive shall be fitted with output filter if connective wiring between the drive and motor is over 300 feet. 24. Drive shall catch a rotating motor operating forward or reverse up to full speed. The VFD shall provide a programmable loss -of -load (broken belt / broken coupling) Form -C relay output. The drive shall be programmable to signal the loss -of -load condition via a keypad warning, Form -C relay output, and / or over the serial communications bus. The loss -of -load condition sensing algorithm shall include a programmable time delay that will allow for motor acceleration from zero speed without signaling a false loss -of -load condition. 25. The VFD shall have a DC link reactor to minimize power line harmonics. VFDs without a DC link reactor shall provide a 5% impedance line reactor. F. Bypass: Bypasses shall be furnished and mounted by the drive manufacturer as defined on the VFD schedule. All VFD with bypass configurations shall be UL Listed by the drive manufacturer as a complete assembly and carry a UL508 label. 1. A complete factory wired and tested bypass system consisting of a door interlocked, padlockable circuit breaker, output contactor, bypass contactor, and fast acting VFD input fuses. UL Listed motor overload protection shall be provided in both drive and bypass modes. 2. The bypass enclosure door and VFD enclosure must be mechanically interlocked such that the disconnecting device must be in the "Off' position before either enclosure may be accessed. 3. The VFD and bypass package shall have a UL listed short circuit current rating (SCCR) of 100,000 Amps and this rating shall be indicated on the UL data label. 4. The drive and bypass package shall be seismic certified and labeled to the I BC: a. Seismic importance factor of 1.5 rating is required and shall be based upon actual shake table test data as defined by ICC AC -156. b. Special seismic certification of equipment and components shall be provided by OSHPD preapproval. 5. Drive Isolation Fuses - To ensure maximum availability of bypass operation, fast acting fuses, exclusive to the VFD, shall be provided to allow the VFD to disconnect from the line prior to clearing upstream branch circuit protection. This maintains bypass operation capability in the event of a VFD failure. Bypass designs which have no such fuses, or that incorporate fuses common to both the VFD and the bypass, will not be accepted. Third contactor "isolation contactors" are not an acceptable alternative to fuses, as contactors could weld closed and are not an NEC recognized disconnecting device. 6. The bypass shall maintain positive contactor control through the voltage tolerance window of nominal voltage +30%, -35%. This feature is designed to avoid contactor coil failure during brown out / low line conditions and allow for input single phase operation when in the VFD mode. Designs that will not allow input single phase operation in the VFD mode are not acceptable. 7. Motor protection from single phase power conditions - the bypass system must be able to detect a single phase input power condition while running in bypass, disengage the motor in a controlled fashion, and give a single phase input power indication. Bypass systems not incorporating single phase protection in bypass mode are not acceptable. 2018 HVAC REPLACEMENT AT VILLAGE OF VARIABLE FREQUENCY MOTOR/DRIVES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15970 - 6 8. The bypass system shall be designed for stand-alone operation and shall be completely functional in both Hand and Automatic modes even if the VFD has been removed from the system for repair / replacement. Serial communications shall remain functional even with the VFD removed. Bypass systems that do not maintain full functionality with the drive removed are not acceptable. 9. Serial communications — the bypass shall be capable of being monitored and / or controlled via serial communications. On -board communications protocols shall include ModBus RTU; Johnson Controls N2; Siemens Building Technologies FLN (P1); and BACnet MS/TP. a. Serial communication capabilities shall include, but not be limited to: bypass run -stop control, the ability to force the unit to bypass, and the ability to lock and unlock the keypad. The bypass shall have the capability of allowing the BAS to monitor feedback such as, current (Amps), kilowatt hours (resettable), operating hours (resettable), and bypass logic board temperature. The BAS shall also be capable of monitoring the bypass relay output status, and all digital input status. All bypass diagnostic warning and fault information shall be transmitted over the serial communications bus. Remote bypass fault reset shall be possible. The following additional status indications and settings shall be transmitted over the serial communications bus and / or via a Form -C relay output — keypad "Hand" or "Auto" selected, bypass selected, and broken belt indication. The BAS system shall also be able to monitor if the motor is running in the VFD mode or bypass mode over serial communications. A minimum of 50 field serial communications points shall be capable of being monitored in the bypass mode. b. The bypass serial communications shall allow control of the drive/bypass (system) digital outputs via the serial interface. This control shall be independent of any bypass function or operating state. The system digital (relay) outputs may be used to actuate a damper, open a valve or control any other device that requires a maintained contact for operation. All system analog and digital 1/0 shall be capable of being monitored by the BAS system. 10. There shall be an adjustable motor current sensing circuit for the bypass and VFD modes to provide proof of flow (broken belt) indication. The condition shall be indicated on the keypad display, transmitted over the BAS and / or via a Form -C relay output contact closure. The broken belt indication shall be programmable to be a system (drive and bypass) indication. The broken belt condition sensing algorithm shall be programmable to cause a warning or system shutdown. 11. The digital inputs for the system shall accept 24VDC. The bypass shall incorporate an internally sourced power supply and not require an external control power source. The bypass power board shall supply 250 mA of 24 VDC for use by others to power external devices. 12. There shall be a coordinated run permissive circuit for damper or valve control. Regardless of the source of a run command (keypad command, time -clock control, digital input, or serial communications) the bypass shall provide a dry contact closure that will signal the damper to open before the motor can run. When the damper is fully open, a normally open dry contact (end -switch) shall close. The closed end -switch is wired to a bypass system input and allows 2018 HVAC REPLACEMENT AT VILLAGE OF VARIABLE FREQUENCY MOTOR/DRIVES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15970 - 7 motor operation. Up to four separate safety interlock inputs shall be provided. When any safety is opened, the motor shall be commanded to coast to stop, and the damper shall be commanded to close. This feature will also operate in Fireman's override / smoke control mode. 13. The bypass control shall monitor the status of the VFD and bypass contactors and indicate when there is a welded contactor contact or open contactor coil. This failed contactor condition shall be indicated on the bypass LCD display, programmed to activate a Form -C relay output, and / or over the serial communications protocol. 14. The bypass control shall include a programmable time delay bypass start including keypad indication of the time delay. A Form C relay output commands the VAV boxes open. This will allow VAV boxes to be driven open before the motor operates at full speed in the bypass mode. The time delay shall be field programmable from 0 — 120 seconds. 15. There shall be a keypad adjustment to select manual or automatic transfer to bypass. The user shall be able to select via keypad programming which drive faults will result in an automatic transfer to bypass mode and which faults require a manual transfer to bypass. The user may select whether the system shall automatically transfer from drive to bypass mode on the following drive fault conditions: a. Over current b. Over voltage C. Under voltage d. Loss of analog input 16. The following operators shall be provided: a. Bypass Hand -Off -Auto b. Drive mode selector C. Bypass mode selector d. Bypass fault reset 17. The bypass shall include the ability to select the operating mode of the system (VFD/Bypass) from either the bypass keypad or digital input. 18. The bypass shall include a two-line, 20 -character LCD display. The display shall allow the user to access and view: a. Energy savings — in US dollars b. Bypass motor amps C. Bypass input voltage— average and individual phase voltage d. Bypass power (kW) e. Bypass faults and fault logs f. Bypass warnings g. Bypass operating time (resettable) h. Bypass energy (kilowatt hours — resettable) i. 1/0 status j. Parameter settings / programming k. Printed circuit board temperature 19. The following indicating lights (LED type) or keypad display indications shall be provided. A test mode or push to test feature shall be provided. a. Power -on (Ready) 2018 HVAC REPLACEMENT AT VILLAGE OF VARIABLE FREQUENCY MOTOR/DRIVES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15970 - 8 b. Run enable C. Drive mode selected d. Bypass mode selected e. Drive running f. Bypass running g. Drive fault h. Bypass fault i. Bypass H -O -A mode j. Automatic transfer to bypass selected k. Safety open I. Damper opening M. Damper end -switch made 20. The Bypass controller shall have six programmable digital inputs, and five programmable Form -C relay outputs. This 1/0 allows for a total System (VFD and Bypass) 1/0 count of 24 points as standard. The bypass 1/0 shall be available to the BAS system even with the VFD removed. 21. The on -board Form -C relay outputs in the bypass shall programmable for any of the following indications. a. System started b. System running C. Bypass override enabled d. Drive fault e. Bypass fault f. Bypass H -O -A position g. Motor proof -of -flow (broken belt) h. Overload i. Bypass selected j. Bypass run k. System started (damper opening) I. Bypass alarm M. Over temperature 22. The bypass shall provide a separate terminal strip for connection of freeze, fire, smoke contacts, and external start command. All external safety interlocks shall remain fully functional whether the system is in VFD or Bypass mode. The remote start/stop contact shall operate in VFD and bypass modes. The terminal strip shall allow for independent connection of up to four (4) unique safety inputs. 23. The bypass shall include a supervisory control mode. In this bypass mode, the bypass shall monitor the value of the VFD's analog input (feedback). This feedback value is used to control the bypass contactor on and off state. The supervisory mode shall allow the user to maintain hysteresis control over applications such as cooling towers and booster pumps. 24. The user shall be able to select the text to be displayed on the keypad when an external safety opens. Example text display indications include "FireStat", "FreezStat", "Over pressure" and "Low suction". The user shall also be able to determine which of the four (4) safety contacts is open over the serial communications connection. 2018 HVAC REPLACEMENT AT VILLAGE OF VARIABLE FREQUENCY MOTOR/DRIVES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15970 - 9 25. Smoke Control Override Mode (Override 1) — The bypass shall include a dedicated digital input that will transfer the motor from VFD mode to Bypass mode upon receipt of a dry contact closure from the Fire / Smoke Control System. The Smoke Control Override Mode action is not programmable and will always function as described in the bypass User's Manual documentation. In this mode, the system will ignore low priority safeties and acknowledge high priority safeties. All keypad control, serial communications control, and normal customer start / stop control inputs will be disregarded. This Smoke Control Mode shall be designed to meet the intent of UL864/UUKL. 26. Fireman's Override Mode (Override 2) — the bypass shall include a second, programmable override input which will allow the user to configure the unit to acknowledge some digital inputs, all digital inputs, ignore digital inputs or any combination of the above. This programmability allows the user to program the bypass unit to react in whatever manner the local Authority Having Jurisdiction (AHJ) requires. The Override 2 action may be programmed for "Run -to -Destruction". The user may also force the unit into Override 2 via the serial communications link. 27. Class 10, 20, or 30 (programmable) electronic motor overload protection shall be included. 28. Drive Service Switch — Drive service switches shall be furnished and mounted by the drive manufacturer as defined on the VFD schedule. VFD/Bypass configurations that utilize contactors as a means to remove VFD input power for the purpose of VFD servicing are not acceptable. NEC Code does not recognize a contactor as a means of disconnect in a motor control circuit. G. Fabrication: 1. Wring Terminations: Match conductor materials and sizes indicated. 2. Enclosure: NEMA 250, Type 1. 3. Finish: Manufacturer's standard enamel. H. Source Quality Control: Inspect and production test each product specified in this section. PART 3 - EXECUTION 3.01 EXAMINATION A. Verify that surface is suitable for controller installation. B. Do not install controller until building environment can be maintained within the service conditions required by the manufacturer. 3.02 INSTALLATION A. Install controller where indicated, in accordance with manufacturer's written instructions and NEMA ICS 3.1. B. Tighten accessible connections and mechanical fasteners after placing controller. C. Install fuses in fusible switches. D. Select and install overload heater elements in motor controllers to match installed motor characteristics. 2018 HVAC REPLACEMENT AT VILLAGE OF VARIABLE FREQUENCY MOTOR/DRIVES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15970 -10 E. Provide engraved plastic nameplates under the provisions of Section 15190. F. Provide neatly typed label inside each motor controller door identifying motor served, nameplate horsepower, full load amperes, code letter, service factor, and voltage/phase rating. 3.03 FIELD QUALITY CONTROL A. Inspect completed installation for physical damage, proper alignment, anchorage, and grounding. 3.04 MANUFACTURER'S FIELD SERVICES/START-UP A. The manufacturer shall provide start-up commissioning of the variable frequency drive and its optional circuits by a factory certified service technician who is experienced in start-up and repair services. The commissioning personnel shall be the same personnel that will provide the factory service and warranty repairs at the customer's site. Sales personnel and other agents who are not factory certified technicians for VFD field repair shall not be acceptable as commissioning agents. Start-up services shall include checking for verification of proper operation and installation for the VFD, its options and its interface wiring to the building automation system. Start-up shall include customer operator training at the time of the equipment commissioning. 3.05 ADJUSTING A. Adjust work under provisions of Section 01700. B. Make final adjustments to installed drive to assure proper operation of fan system. Obtain performance requirements from installer of driven loads. 3.06 CLEANING A. Touch up scratched or marred surfaces to match original finish. END OF SECTION 15970 2018 HVAC REPLACEMENT AT VILLAGE OF VARIABLE FREQUENCY MOTOR/DRIVES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15970 -11 SECTION 15975 DIGITAL CONTROL EQUIPMENT PART 1 - GENERAL 1.01 SUMMARY A. Section Includes: 1. Control equipment. 2. Software. B. Related Sections: 1. Section 15980 - Instrumentation and Control Elements. 2. Section 15985 - Sequence of Operation. 3. Section 16150 - Equipment Wring Connections: Execution requirements for electric connections specified by this section. 1.02 REFERENCES A. American National Standards Institute: ANSI MC85.1 - Terminology for Automatic Control. 1.03 SYSTEM DESCRIPTION A. The intent of this project is to install a wired, open source web -based Building Automation System (BAS) that gives the owner the ability to remain vendor independent for service and future installation work. The Tridium AX Platform was chosen as the building block for the new BAS which shall be comprised of the following: 1. NiagaraAx JACE — The web -based JACE shall act as the supervisory controller for all new BACnet field level controllers installed as part of this project. 2. Fully programmable field controllers that have tool sets that can be embedded in JACE. Tool set may be loaded on any computer with no license fees) and must be able to tunnel through the local JACE to access the programmable controller's code. This shall not apply to packaged HVAC equipment that is specified to come with factory installed BACnet controllers; including but not limited to RTUs, Boilers, Chillers, etc. If Trane controls are used, a tracer to programming software must be provided to the owner, in lieu of embedded tool sets. 3. System must include mobile app capabilities. 2018 HVAC REPLACEMENT AT VILLAGE OF DIGITAL CONTROL EQUIPMENT MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15975 -1 B. Tridium Niagara AX Compatibility Statement (NiCS): The BAS system provided must utilize an open access product licensing procedure. The Tridium AX system provided for this project shall be capable of connection to and management by any other Niagara based tools or systems without the need to modify the license. The means that the end user (owner) does not have to authorize changes to the Tridium AX license for another systems integrator to gain access to the system. The end user does need to have the necessary administrative user names and passwords which shall be provided to the owner upon completion of the project. The following is an explanation of the NiCS licensing scheme which must be provided with no exceptions for this project. 1. BrandlD: Every licensed station and tool has a Brand Identifier (BrandlD). This field holds a text descriptor that the OEM chooses as the identifier for its product line. Each station or tool can have only one BrandlD entry. The license shall be set as follows: BrandlD = Any Brand 2. Station Compatibility In: This field is a list of brands that this local station will allow NiagaraAX data to come in from. Simply stated from the point of view of a JACE, "this is the list of brands that I can accept data from". The license shall be set as follows: Station Compatibility In = All 3. Station Compatibility Out: This field is a list of brands that this local station will allow NiagaraAX data to be shared with. Simply stated, "this is the list of brands that I can share data with". The license shall be set as follows: Station Compatibility Out = All 4. Tool Compatibility In: This field is a list of brands that this station will allow to be connected to it for engineering of its application. Simply stated, "this is the list of brands that can engineer me". The license shall be set as follows: Tool Compatibility In = All 5. Tool Compatibility Out: This field is a list of brands that this tool is allowed to connect to and engineer. Simply stated, "this is the list of brands that I can engineer'. The license shall be set as follows: Tool Compatibility Out = All C. Automatic temperature controls field monitoring and control system using field programmable microprocessor based units with communications to Building Automation and Control System. D. Base system on distributed system of fully intelligent, stand-alone controllers, operating in a multi -tasking, multi-user environment on token passing network, with central and remote hardware, software, and interconnecting wire and conduit. E. Provide computer software and hardware, operator input/output devices, control units, local area networks (LAN), sensors, control devices, actuators. F. Provide controls for variable air volume terminals, radiation, reheat coils, unit heaters, fan coils, air handling units, chillers, pumps, unit ventilators, etc. when directly connected to control units. Individual terminal unit control is specified in Section 15985. G. Provide control systems consisting of thermostats, control valves, dampers and operators, indicating devices, interface equipment and other apparatus and accessories to operate mechanical systems, and to perform functions specified. H. Provide installation and calibration, supervision, adjustments, and fine tuning necessary for complete and fully operational system. 2018 HVAC REPLACEMENT AT VILLAGE OF DIGITAL CONTROL EQUIPMENT MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15975 - 2 1.04 SUBMITTALS A. Section 01300 - Submittal Procedures: Submittal procedures. B. Shop Drawings: Indicate the following: 1. Trunk cable schematic showing programmable control -unit locations and trunk data conductors. 2. Connected data points, including connected control unit and input device. 3. System graphics showing monitored systems, data (connected and calculated) point addresses, and operator notations. Submit demonstration diskette containing graphics. 4. System configuration with peripheral devices, batteries, power supplies, diagrams, modems, and interconnections. 5. Description and sequence of operation for operating, user, and application software. 6. Use terminology in submittals conforming to ASME MC85.1. 7. Coordinate submittals with information requested in Section 15985. C. Product Data: Submit data for each system component and software module. D. Manufacturer's Installation Instructions: Submit installation instruction for each control system component. E. Manufacturer's Certificate: Certify products meet or exceed specified requirements. 1.05 CLOSEOUT SUBMITTALS A. Section 01700 - Execution and Closeout Requirements: Requirements for submittals. B. Project Record Documents: Record actual locations of control components, including control units, thermostats, and sensors. 1. Revise shop drawings to reflect actual installation and operating sequences. 2. Submit data specified in "Submittals" in final "Record Documents" form. C. Operation and Maintenance Data: 1. Submit interconnection wiring diagrams complete field installed systems with identified numbered system components and devices. 2. Submit keyboard illustrations and step-by-step procedures indexed for each operator function. 3. Submit inspection period, cleaning methods, cleaning materials recommended, and calibration tolerances. 1.06 ACCEPTABLE MANUFACTURERS/INSTALLERS (MUST USE TRIDIUM AS DESCRIBED IN SECTION 1.3 A.) A. Honeywell Webs as installed by a local ACI or BCS contractor in the area, 1.07 QUALIFICATIONS A. Manufacturer: Company specializing in manufacturing products specified in this section with minimum five years documented experience, and with service facilities within 50 miles of project location. 2018 HVAC REPLACEMENT AT VILLAGE OF DIGITAL CONTROL EQUIPMENT MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15975 - 3 B. Installer: Company specializing in performing work of this section with minimum eight (8) years of documented experience. C. Installer: Local company or branch office (not corporate -wide) must have a minimum of four (4) NiagaraAX certified technicians on staff. Engineering, programming, and technical services must be performed by employees of the company. Subcontracting these services to distributors or wholesalers is not acceptable. D. Local Installations: Company must provide to engineer a list of a minimum of five (5) locally completed Tridium installations with owner name and contact number. Reference projects should be similar in size and scope to the project being bid. Reference projects must not be more than eight (8) years old. 1.08 FIELD MEASUREMENTS A. Verify field measurements prior to fabrication. 1.09 WARRANTY A. Section 01700 - Execution and Closeout Requirements: Product warranties and product bonds. 1.10 MAINTENANCE SERVICE A. Section 01700 - Execution and Closeout Requirements: Requirements for maintenance service. B. Furnish service and maintenance of control systems for two years from Date of Substantial Completion. C. Include systematic examination, adjustment, and lubrication of unit, and controls checkout and adjustments. Repair or replace parts in accordance with manufacturer's operating and maintenance data. Use parts produced by manufacturer of original equipment. D. Perform work without removing units from service during building normal occupied hours. E. Provide emergency call back service during working hours for this maintenance period. F. Maintain locally, near place of the work, adequate stock of parts for replacement or emergency purposes. Have personnel available to ensure fulfillment of this maintenance service, without unreasonable loss of time. G. Perform maintenance work using competent and qualified personnel under supervision of manufacturer or original installer. H. Do not assign or transfer maintenance service to agent or subcontractor without prior written consent of Owner. 2018 HVAC REPLACEMENT AT VILLAGE OF DIGITAL CONTROL EQUIPMENT MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15975 - 4 1.11 REGULATORY REQUIREMENTS A. Conform to 2015 International Building Code see Village Code (Chapter 21) for Local Amendments. B. Conform to 2015 International Residential Code see Village Code (Chapter 21) for Local Amendments. C. Conform to 2015 International Energy Code see Village Code (Chapter 21) for Local Amendments. D. Conform to 2015 International Mechanical Code see Village Code (Chapter 21) for Local Amendments. E. Conform to 2015 International Fuel Gas Code see Village Code (Chapter 21) for Local Amendments. F. Conform to 2014 National Electric Code see Village Code (Chapter 21) for Local Amendments. G. Conform to Illinois State Plumbing Code see Village Code (Chapter 21) for Local Amendments. H. Products: Listed and classified by Underwriter's Laboratories, Inc. as suitable for the purpose specified and indicated. PART 2 - PRODUCTS 2.01 NETWORK AREA CONTROLLER (NAC) A. The BAS contractor shall supply one or more Network Area Controllers (NAC) as part of this contract. Number of area controllers required is dependent on the type and quantity of devices provided under Divisions 15 and 16. It is the responsibility of the BAS contractor to coordinate with the Division 15 and 16 contractors to determine the quantity and type of devices. B. The Network Area Controller (NAC) shall provide the interface between the LAN or WAN and the field control devices, and provide global supervisory control functions over the control devices connected to the NAC. It shall be capable of executing application control programs to provide: 1. Calendar functions 2. Scheduling 3. Trending 4. Alarm monitoring and routing 5. Time synchronization 6. Integration of controller data through NiagaraAX drivers installed in the NAC. 7. Network Management functions for all controllers C. The Network Area Controller must provide the following hardware features as a minimum: 1. One Ethernet Port— 10/100 Mbps 2. One RS -232 port 3. One LonWorks Interface Port— 78KB FTT-10A 2018 HVAC REPLACEMENT AT VILLAGE OF DIGITAL CONTROL EQUIPMENT MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15975 - 5 4. One RS -485 ports 5. Battery Backup 6. Flash memory for long term data backup (If battery backup or flash memory is not supplied, the controller must contain a hard disk with at least 1 gigabyte storage capacity) 7. The NAC must be capable of operation over a temperature range of 32 to 1220F 8. The NAC must be capable of withstanding storage temperatures of between 0 and 158°F 9. The NAC must be capable of operation over a humidity range of 5 to 95% RH, non -condensing 10. Embedded Workbench functionality D. The NAC shall provide multiple user access to the system and support for ODBC or SQL. A database resident on the NAC shall be an ODBC -compliant database or must provide an ODBC data access mechanism to read and write data stored within it. E. The NAC shall support standard Web browser access via the Intranet/Internet. It shall support a minimum of 32 simultaneous users. F. Event Alarm Notification and actions 1. The NAC shall provide alarm recognition, storage; routing, management, and analysis to supplement distributed capabilities of equipment or application specific controllers. 2. The NAC shall be able to route any alarm condition to any defined user location whether connected to a local network or remote via dial-up telephone connection, or wide -area network. 3. Alarm generation shall be selectable for annunciation type and acknowledgement requirements including but limited to: a. To alarm b. Return to normal C. To fault 4. Provide for the creation of a minimum of eight of alarm classes for the purpose of routing types and or classes of alarms, i.e.: security, HVAC, Fire, etc. 5. Provide timed (schedule) routing of alarms by class, object, group, or node. 6. Provide alarm generation from binary object "runtime" and /or event counts for equipment maintenance. The user shall be able to reset runtime or event count values with appropriate password control. G. Control equipment and network failures shall be treated as alarms and annunciated. H. Alarms shall be annunciated in any of the following manners as defined by the user: 1. Screen message text 2. Email of the complete alarm message to multiple recipients. Provide the ability to route and email alarms based on: a. Day of week b. Time of day 2018 HVAC REPLACEMENT AT VILLAGE OF DIGITAL CONTROL EQUIPMENT MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15975 - 6 C. Recipient 3. Pagers via paging services that initiate a page on receipt of email message 4. Graphic with flashing alarm object(s) 5. Printed message, routed directly to a dedicated alarm printer The following shall be recorded by the NAC for each alarm (at a minimum): 1. Time and date 2. Location (building, floor, zone, office number, etc.) 3. Equipment (air handler #, access way, etc.) 4. Detailed notes or actions required or suggested by each alarm 5. Acknowledge time, date, and user who issued acknowledgement. 6. Number of occurrences since last acknowledgement. J. Alarm actions may be initiated by user defined programmable objects created for that purpose. K. Defined users shall be given proper access to acknowledge any alarm, or specific types or classes of alarms defined by the user. L. A log of all alarms shall be maintained by the NAC and/or a server (if configured in the system) and shall be available for review by the user. M. Provide a "query" feature to allow review of specific alarms by user defined parameters. N. A separate log for system alerts (controller failures, network failures, etc.) shall be provided and available for review by the user. O. An Error Log to record invalid property changes or commands shall be provided and available for review by the user. 2.02 DATA COLLECTION AND STORAGE A. The NAC shall have the ability to collect data for any property of any object and store this data for future use. B. The data collection shall be performed by log objects, resident in the NAC that shall have, at a minimum, the following configurable properties: 1. Designating the log as interval or deviation. 2. For interval logs, the object shall be configured for time of day, day of week and the sample collection interval. 3. For deviation logs, the object shall be configured for the deviation of a variable to a fixed value. This value, when reached, will initiate logging of the object. 4. For all logs, provide the ability to set the maximum number of data stores for the log and to set whether the log will stop collecting when full, or rollover the data on a first -in, first -out basis. 5. Each log shall have the ability to have its data cleared on a time -based event or by a user -defined event or action. C. All log data shall be stored in a relational database in the NAC and the data shall be accessed from a server (if the system is so configured) or a standard Web browser. 2018 HVAC REPLACEMENT AT VILLAGE OF DIGITAL CONTROL EQUIPMENT MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15975 - 7 D. All log data, when accessed from a server, shall be capable of being manipulated using standard SQL statements. E. All log data shall be available to the user in the following data formats: 1. HTML 2. XML 3. Plain Text 4. Comma or tab separated values F. Systems that do not provide log data in HTML and XML formats at a minimum shall not be acceptable. 1. The NAC shall have the ability to archive its log data either locally (to itself), or remotely to a server or other NAC on the network. Provide the ability to configure the following archiving properties, at a minimum: a. Archive on time of day b. Archive on user -defined number of data stores in the log (buffer size) C. Archive when log has reached its user -defined capacity of data stores 2. Provide ability to clear logs once archived 2.03 AUDIT LOG A. Provide and maintain an Audit Log that tracks all activities performed on the NAC. Provide the ability to specify a buffer size for the log and the ability to archive log based on time or when the log has reached its user -defined buffer size. Provide the ability to archive the log locally (to the NAC), to another NAC on the network, or to a server. For each log entry, provide the following data: 1. Time and date 2. User ID 3. Change or activity: i.e., Change setpoint, add, or delete objects, commands, etc. 2.04 DATABASE BACKUP AND STORAGE A. The NAC shall have the ability to automatically backup its database. The database shall be backed up based on a user -defined time interval. B. Copies of the current database and, at the most recently saved database shall be stored in the NAC. The age of the most recently saved database is dependent on the user -defined database save interval. C. The NAC database shall be stored, at a minimum, in XML format to allow for user viewing and editing, if desired. Other formats are acceptable as well, as long as XML format is supported. 2018 HVAC REPLACEMENT AT VILLAGE OF DIGITAL CONTROL EQUIPMENT MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15975 - 8 2.05 WEB BROWSER CLIENTS A. The system shall be capable of supporting an unlimited number of clients using a standard Web browser such as Internet Explorer TM, Mozilla FireFoxTM or Netscape Navigator TM. Systems requiring additional software (to enable a standard Web browser) to be resident on the client machine, or manufacture -specific browsers shall not be acceptable. B. The Web browser software shall run on any operating system and system configuration that is supported by the Web browser. Systems that require specific machine requirements in terms of processor speed, memory, etc., in order to allow the Web browser to function with the BAS, shall not be acceptable. C. The Web browser shall provide the same view of the system, in terms of graphics, schedules, calendars, logs, etc., and provide the same interface methodology as is provided by the Graphical User Interface. Systems that require different views or that require different means of interacting with objects such as schedules, or logs, shall not be permitted. D. The Web browser client shall support at a minimum, the following functions: 1. User log -on identification and password shall be required. If an unauthorized user attempts access, a blank web page shall be displayed. Security using Java authentication and encryption techniques to prevent unauthorized access shall be implemented. 2. Graphical screens developed for the GUI shall be the same screens used for the Web browser client. Any animated graphical objects supported by the GUI shall be supported by the Web browser interface. 3. HTML programming shall not be required to display system graphics or data on a Web page. HTML editing of the Web page shall be allowed if the user desires a specific look or format. 4. Storage of the graphical screens shall be in the Network Area Controller (NAC), without requiring any graphics to be stored on the client machine. Systems that require graphics storage on each client are not acceptable. 5. Real-time values displayed on a Web page shall update automatically without requiring a manual "refresh" of the Web page. 6. Users shall have administrator -defined access privileges. Depending on the access privileges assigned, the user shall be able to perform the following: a. Modify common application objects, such as schedules, calendars, and set points in a graphical manner. 1) Schedule times will be adjusted using a graphical slider, without requiring any keyboard entry from the operator. 2) Holidays shall be set by using a graphical calendar, without requiring any keyboard entry from the operator. b. Commands to start and stop binary objects shall be done by right - clicking the selected object and selecting the appropriate command from the pop-up menu. No entry of text shall be required. C. View logs and charts d. View and acknowledge alarms e. Proper and correct representation of equipment being controlled or monitored 2018 HVAC REPLACEMENT AT VILLAGE OF DIGITAL CONTROL EQUIPMENT MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15975 - 9 f. Graphically expose all terminal unit balancing parameters so that a third -party balancing tool is not needed to adjust these parameters. g. Data points that will change their background color to indicate status: 1) Yellow: Down 2) Purple: Overriden 3) Red: Alarm 4) Orange: Fault 5) Gray: Disabled 6) Tan: Stale h. Setup and execute SQL queries on log and archive information 7. The system shall provide the capability to specify a user's (as determined by the log -on user identification) home page. Provide the ability to limit a specific user to just their defined home page. From the home page, links to other views, or pages in the system shall be possible, if allowed by the system administrator. E. Graphic screens on the Web Browser client shall support hypertext links to other locations on the Internet or on Intranet sites, by specifying the Uniform Resource Locator (URL) for the desired link. 2.06 SERVER FUNCTIONS AND HARDWARE A. A central server shall be utilized for this project. The server shall support all Network Area Controllers (NAC) connected to the customer's network whether local or remote. B. Local connections shall be via an Ethernet LAN. C. Owner will be responsible for providing communication between network control units (NCU) over local area network (LAN). System must be capable of supporting Ethernet LAN between network control units. D. It shall be possible to provide access to all Network Area Controllers via a single connection to the server. In this configuration, each Network Area Controller can be accessed from a remote Graphical User Interface (GUI) or from a standard Web browser (WBI) by connecting to the server or individual web server (if remote from main building) E. The server shall provide the following functions, at a minimum: 1. Global Data Access: The server shall provide complete access to distributed data defined anywhere in the system. 2. Distributed Control: The server shall provide the ability to execute global control strategies based on control and data objects in any NAC in the network, local or remote. 3. The server shall include a master clock service for its subsystems and provide time synchronization for all Network Area Controllers (NAC). 4. The server shall accept time synchronization messages from trusted precision Atomic Clock Internet sites and update its master clock based on this data. 2018 HVAC REPLACEMENT AT VILLAGE OF DIGITAL CONTROL EQUIPMENT MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15975 - 10 5. The server shall provide scheduling for all Network Area Controllers and their underlying field control devices. 6. The server shall provide demand limiting that operates across all Network Area Controllers. The server must be capable of multiple demand programs for sites with multiple meters and or multiple sources of energy. Each demand program shall be capable of supporting separate demand shed lists for effective demand control. 7. The server shall implement the BACnet Command Prioritization scheme (16 levels) for safe and effective contention resolution of all commands issued to Network Area Controllers. Systems not employing this prioritization shall not be accepted. 8. Each Network Area Controller supported by the server shall have the ability to archive its log data, alarm data and database to the server, automatically. Archiving options shall be user -defined including archive time and archive frequency. 9. The server shall provide central alarm management for all Network Area Controllers supported by the server. Alarm management shall include: a. Routing of alarms to display, printer, email and pagers b. View and acknowledge alarms C. Query alarm logs based on user -defined parameters 10. The server shall provide central management of log data for all Network Area Controllers supported by the server. Log data shall include process logs, runtime and event counter logs, audit logs and error logs. Log data management shall include: a. Viewing and printing log data b. Exporting log data to other software applications C. Query log data based on user -defined parameters PART 3 - EXECUTION 3.01 EXAMINATION A. Section 01300 - Administrative Requirements: Coordination and project conditions. B. Verify conditioned power supply is available to control units and to operator workstation. C. Verify field end devices, wiring, and pneumatic tubing is installed prior to installation proceeding. 3.02 INSTALLATION A. Install control units and other hardware in position on permanent walls were not subject to excessive vibration. B. Install software in control units and in operator workstation. Implement features of programs to specified requirements and appropriate to sequence of operation. Refer to Section 15985. C. Install conduit and electrical wiring in accordance with Section 16150. 2018 HVAC REPLACEMENT AT VILLAGE OF DIGITAL CONTROL EQUIPMENT MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15975 - 11 D. Install electrical material and installation in accordance with appropriate requirements of Division 16. 3.03 MANUFACTURER'S FIELD SERVICES A. Start and commission systems. Allow adequate time for start-up and commissioning prior to placing control systems in permanent operation. B. Contractors' tests and startups shall be scheduled and documented in accordance with the project requirements. 3.04 DEMONSTRATION AND TRAINING A. Section 01700 - Execution and Closeout Requirements: Requirements for demonstration and training. B. Furnish basic operator training for 2 persons on data display, alarm and status descriptors, requesting data, execution commands and log requests. Include a minimum of 2 sessions with 4 hours instructor time. Furnish training on site. C. Demonstrate complete and operating system to Owner. D. Training of the Owner's operation and maintenance personnel is required in cooperation with the Owner's Representative. Provide competent, factory authorized personnel to provide instruction to operation and maintenance personnel concerning the location, operation, and troubleshooting of the installed systems. The instruction shall be scheduled in coordination with the Owner's Representative after submission and approval of formal training plans. Refer to Section 01700 for general contractor closeout requirements. Refer to individual sections for specific contractor training requirements. END OF SECTION 15975 2018 HVAC REPLACEMENT AT VILLAGE OF DIGITAL CONTROL EQUIPMENT MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15975 -12 SECTION 15980 INSTRUMENTS AND CONTROL ELEMENTS PART 1 - GENERAL 1.01 SECTION INCLUDES A. Carbon dioxide sensors. B. Control panel enclosures. C. Humidistats. D. Thermostats. E. Control air dampers. F. Electric damper actuators. G. Control valves. H. Electric valve actuators. I. Outside air measuring and modulation device. J. Direct digital control system components. K. Differential pressure monitor. 1.02 RELATED SECTIONS A. Section 15170 - Common Motor Requirements for HVAC Equipment: Product requirements for electric motors. B. Section 15510 - Hydronic Piping: Installation of control valves, flow switches, temperature sensor sockets, gage taps. C. Section 15515 - Hydronic Piping Specialties: Product requirements for thermometer sockets and gage taps for placement by this section. Installation requirements for piping products furnished in this section. D. Section 15985 - Sequence of Operation. E. Section 16150 - Equipment Wiring Connections: Execution requirements for electric connections specified by this section. F. Documentation and testing of these systems, as well as training of the Owner's operation and maintenance personnel, is required in cooperation with the Owner's Representative. Refer to Section 01700, Closeout Procedures, for substantial completion details. 2018 HVAC REPLACEMENT AT VILLAGE OF INSTRUMENTS AND CONTROL ELEMENTS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15980 -1 1.03 REFERENCES A. Air Movement and Control Association International, Inc.: 1. AMCA 500 - Test Methods for Louvers, Dampers, and Shutters. B. American Society of Heating, Refrigerating and Air -Conditioning Engineers: 1. ASHRAE 62 - Ventilation for Acceptable Indoor Air Quality. C. American Society of Mechanical Engineers: 1. ASME 1316.18 - Cast Copper Alloy Solder Joint Pressure Fittings. 2. ASME B16.22 - Wrought Copper and Copper Alloy Solder Joint Pressure Fittings. D. ASTM International: 1. ASTM A126 - Standard Specification for Gray Iron Castings for Valves, Flanges, and Pipe Fittings. 2. ASTM A536 - Standard Specification for Ductile Iron Castings. 3. ASTM B32 - Standard Specification for Solder Metal. 4. ASTM B88 - Standard Specification for Seamless Copper Water Tube. 5. ASTM B280 - Standard Specification for Seamless Copper Tube for Air Conditioning and Refrigeration Field Service. 6. ASTM D2737 - Standard Specification for Polyethylene (PE) Plastic Tubing. E. American Welding Society: 1. AWS A5.8 - Specification for Filler Metals for Brazing and Braze Welding. F. National Electrical Manufacturers Association: 1. NEMA DC 3 - Residential Controls - Electrical Wall Mounted Room Thermostats. 2. NEMA 250 - Enclosures for Electrical Equipment (1000 Volts Maximum). G. National Fire Protection Association: 1. NFPA 72 - National Fire Alarm Code. 2. NFPA 90A - Standard for the Installation of Air Conditioning and Ventilating Systems. H. Underwriters Laboratories, Inc.: 1. UL 1820 - Fire Test of Pneumatic Tubing for Flame and Smoke Characteristics. 1.04 SUBMITTALS A. Section 01300 - Submittal Procedures: Submittal procedures. B. Shop Drawings: Indicate operating data, system drawings, wiring diagrams, and written detailed operational description of sequences. Coordinate submittals with information requested in Section 15985. 2018 HVAC REPLACEMENT AT VILLAGE OF INSTRUMENTS AND CONTROL ELEMENTS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15980 - 2 C. Product Data: Submit description and engineering data for each control system component. Include sizing as required. D. Manufacturer's Installation Instructions: Submit installation requirements for each control component. E. Manufacturer's Certificate: Certify products meet or exceed specified requirements. 1.05 CLOSEOUT SUBMITTALS A. Section 01700 - Execution and Closeout Requirements: Closeout procedures. B. Project Record Documents: Record actual locations of control components, including panels, thermostats, and sensors. C. Operation and Maintenance Data: Submit inspection period, cleaning methods, recommended cleaning materials, and calibration tolerances. 1.06 QUALITY ASSURANCE A. Provide pneumatic tubing located in plenums with peak optical density not greater than 0.5, average optical density not greater than 0.15, and flame spread not greater than 5 feet when tested in accordance with UL 1820. B. Control Air Damper Performance: Test in accordance with AMCA 500. 1.07 QUALIFICATIONS A. Manufacturer: Company specializing in manufacturing products specified in this section with minimum three years documented experience. B. Installer: Company specializing in performing Work of this section with minimum three years documented experience. 1.08 DELIVERY, STORAGE, AND HANDLING A. Section 01600 - Product Requirements: Product storage and handling requirements. B. Accept controls on site in original factory packaging Inspect for damage. 1.09 COORDINATION A. Section 01041 -Administrative Requirements: Requirements for coordination. B. Coordinate installation of control components in piping systems with work of Section 15515. 1.10 MAINTENANCE SERVICE A. Section 01700 - Execution and Closeout Requirements: Requirements for maintenance service. B. Furnish service and maintenance of control system for one year from Date of Substantial Completion. C. Furnish complete service of controls systems, including callbacks. 2018 HVAC REPLACEMENT AT VILLAGE OF INSTRUMENTS AND CONTROL ELEMENTS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15980 - 3 D. Include systematic examination, adjustment, and lubrication of unit, and controls checkout and adjustments. Repair or replace parts in accordance with manufacturer's operating and maintenance data. Use parts produced by manufacturer of original equipment. E. Perform work without removing units from service during building normal occupied hours. F. Provide emergency call back service during working hours for this maintenance period. G. Maintain an adequate stock of parts locally for replacement or emergency purposes. Ensure personnel availability to ensure fulfillment of this maintenance service without unreasonable loss of time. 1.11 REGULATORY REQUIREMENTS A. Conform to 2015 International Building Code see Village Code (Chapter 21) for Local Amendments. B. Conform to 2015 International Residential Code see Village Code (Chapter 21) for Local Amendments. C. Conform to 2015 International Energy Code see Village Code (Chapter 21) for Local Amendments. D. Conform to 2015 International Mechanical Code see Village Code (Chapter 21) for Local Amendments. E. Conform to 2015 International Fuel Gas Code see Village Code (Chapter 21) for Local Amendments. F. Conform to 2014 National Electric Code see Village Code (Chapter 21) for Local Amendments. G. Conform to Illinois State Plumbing Code see Village Code (Chapter 21) for Local Amendments. H. Products: Listed and classified by Underwriter's Laboratories, Inc. as suitable for the purpose specified and indicated. PART 2 - PRODUCTS 2.01 CONTROL PANELS A. Unitized cabinet type for each system under automatic control with relays and controls mounted in cabinet and temperature indicators, pressure gages, pilot lights, push buttons and switches flush on cabinet panel face. B. NEMA 1, general purpose utility enclosures with enameled finished face panel for indoor areas. C. Provide common keying for all panels. 2018 HVAC REPLACEMENT AT VILLAGE OF INSTRUMENTS AND CONTROL ELEMENTS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15980 - 4 2.02 CONTROL VALVES A. Globe Pattern: 1. Up to 2 inches: Bronze body, bronze trim, rising stem, renewable composition disc, screwed ends with backseating capacity repackable under pressure. 2. Over 2 inches: Iron body, bronze trim, rising stem, plug -type disc, flanged ends, renewable seat and disc. 3. Hydronic Systems: a. Rate for service pressure of 125 psig at 250 degrees F. b. Replaceable plugs and seats of stainless steel or brass. C. Size for 3 psig maximum pressure drop at design flow rate. d. Two way valves shall have equal percentage characteristics, three way valves linear characteristics. Size two way valve operators to close valves against pump shut off head. B. Electronic Operators: 1. Manufacturer: Belimo / Johnson Controls / Honeywell 2. Valves associated with all equipment seeing any outside air shall spring return to normal position as indicated on freeze, fire, or temperature protection. 3. All valves associated with equipment not seeing any outside air shall not be spring return. 4. Select operator for full shut off at maximum pump differential pressure. C. Reheat Valves: 1. Bronze body, bronze trim, 2 or 3 port as indicated, replaceable plugs and seats, union and threaded ends. 2. Rate for service pressure of 125 psig at 250 degrees F. 3. Size for 3 psig maximum pressure drop at design flow rate. 4. Two way valves shall have equal percentage characteristics, three way valves linear characteristics. Size two way valve operators to close valves against pump shut off head. 5. Operators (Modulating): Self-contained, linear motorized actuator with approximately 3/4 inch stroke, 60 second full travel: 24 v DC, 6 watt maximum input. D. Radiation Valves: 1. Bronze body, bronze trim, 2 or 3 port as indicated, replaceable plugs and seats, union and threaded ends. 2. Rate for service pressure of 125 psig at 250 degrees F. 3. Size for 3 psig maximum pressure drop at design flow rate. 4. Two way valves shall have equal percentage characteristics, three way valves linear characteristics. Size two way valve operators to close valves against pump shut off head. 5. Spring Return: Self-contained, linear motorized actuator with approximately 3/4 inch stroke, 90 second full travel: 24 v DC, 6 watt maximum input. 2.03 DAMPERS 2018 HVAC REPLACEMENT AT VILLAGE OF INSTRUMENTS AND CONTROL ELEMENTS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15980 - 5 A. Performance: Test in accordance with AMCA 500. B. Frames: Galvanized steel, welded or riveted with corner reinforcement. C. Blades: Galvanized steel, maximum blade size 6 inches wide, 48 inches long, attached to minimum 1/2 inch shafts with set screws. D. Blade Seals: Synthetic elastomeric or Neoprene mechanically attached, field replaceable. E. Jamb Seals: Spring stainless steel. F. Shaft Bearings: Graphite impregnated nylon sleeve, with thrust washers at bearings or lubricant free, stainless steel, single row, ground, flanged, radial, antifriction type with extended inner race]. G. Linkage Bearings: Graphite impregnated nylon. H. Leakage: Less than 2 percent based on approach velocity of 2000 ft/min and 4 inches w.g. I. Maximum Pressure Differential: 6 inches w.g. J. Temperature Limits: -40 to 200 degrees F. 2.04 DAMPER OPERATORS A. General: Provide smooth proportional control with sufficient power for air velocities 20 percent greater than maximum design velocity and to provide tight seal against maximum system pressures. Provide spring return for two position control and for fail safe operation. B. Electric Operators: 1. Spring return, adjustable stroke motor having oil immersed gear train, with auxiliary end switch minimum position potentiometer and 24 V dc, 24 va transformer. 2. Manufacturer: Belimo / Johnson Controls / Honeywell C. Number: Sufficient to achieve unrestricted movement throughout damper range. Provide one damper operator for maximum 25 sq ft damper section. 2018 HVAC REPLACEMENT AT VILLAGE OF INSTRUMENTS AND CONTROL ELEMENTS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15980 - 6 2.05 INPUT/OUTPUT SENSORS A. Temperature: 1. Resistance temperature detectors with resistance tolerance of plus or minus 0.1 percent at 70 degrees F, interchangeability less than plus or minus 0.2 percent, time constant of 13 seconds maximum for fluids and 200 seconds maximum for air. 2. Use insertion elements in ducts not affected by temperature stratification or smaller than one square meter. Use averaging elements where larger or prone to stratification sensor length 8 feet or 16 feet as required. 3. Insertion elements for liquids shall be with stainless steel socket with minimum insertion length of 2-1/2 inches. 4. Outside air sensors: Watertight inlet fitting, shielded from direct rays of sun. B. Static Pressure Sensors: 1. Unidirectional with ranges not exceeding 150 percent of maximum expected input. 2. Temperature compensates with typical thermal error or 0.06 percent of full scale in temperature range of 40 to 100 degrees F. 3. Accuracy: One percent of full scale with repeatability 0.3 percent. 4. Output: 0 - 5 vdc / 10vdc with power at 12 to 28 vdc / 24 vac. C. Equipment Operation Sensors: 1. Status Inputs for Fans/Pumps: Differential pressure switch with adjustable range of 0 to 5 inches w.g. (0 to 1250 Pa). 2. Status Inputs for Electric Motors: Current sensing relay with current transformers, adjustable and set to 175 percent of rated motor current. 2.06 THERMOSTATS A. Room Temperature Thermostat/Sensors. 1. Room sensors shall be constructed for either surface or wallbox mounting. 2. Room sensors shall have the following options when specified: a. Wall sensor with thumbwheel or slide adjust graduated in degrees. b. Digital Display with Temperature and Setpoint Adjust C. Setpoint shall be limited by software to owner's requirements. 3. All room sensors shall have a cover as described below in accessories. B. Line Voltage Thermostats: 1. Integral manual On/Off/Auto selector switch, single or two pole as required. 2. Dead band: Maximum 2 degrees F. 3. Cover: Locking with concealed setpoint, without thermometer. 4. Rating: Motor load. 2018 HVAC REPLACEMENT AT VILLAGE OF INSTRUMENTS AND CONTROL ELEMENTS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15980 - 7 C. Room Thermostat Accessories: 1. Thermostat Covers: Brushed aluminum or clear cover (owner to make final selection). 2. Insulating Bases: For thermostats located on exterior walls. 3. Thermostat Guards: Metal mounted on separate base. 4. Adjusting Key: As required for device. D. Outdoor Reset Thermostat: 1. Remote bulb or bimetal rod and tube type, proportioning action with adjustable throttling range, adjustable setpoint. 2. Scale range: -10 to 70 degrees F. E. Immersion Thermostat: 1. Remote bulb or bimetallic rod and tube type, proportional action with adjustable setpoint and adjustable throttling range. F. Airstream Thermostats: 1. Remote bulb or bimetallic rod and tube type, proportional action with adjustable setpoint in middle of range and adjustable throttling range. 2. Averaging service remote bulb element: 20 feet. G. Electric Low Limit Duct Thermostat: 1. Snap acting, double pole, single throw snap action contacts rated for 16 amps at 120 vac, manual reset switch which trips if temperature sensed across any 18 inches of bulb length is equal to or below setpoint, 2. Bulb length: Minimum 20 feet. 3. Provide one thermostat for every 20 sq ft of coil surface. H. Outside Air Sensors. 1. Outside air sensors shall be designed to withstand the environmental conditions to which they will be exposed. They shall also be provided with a solar shield. 2. Sensors exposed to wind velocity pressures shall be shielded by a perforated plate that surrounds the sensor element. 3. Temperature transmitters shall be of NEMA 3R construction and rated for ambient temperatures. Duct Mount Sensors. 1. Duct mount sensors shall mount in an electrical box through a hole in the duct, and be positioned so as to be easily accessible for repair or replacement. 2. Duct sensors shall be insertion type and constructed as a complete assembly, including lock nut and mounting plate. 3. For outdoor air duct applications, a weatherproof mounting box with weatherproof cover and gasket shall be used. 2018 HVAC REPLACEMENT AT VILLAGE OF INSTRUMENTS AND CONTROL ELEMENTS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15980 - 8 J. Averaging Sensors. 1. For ductwork greater in any dimension the 48 inches and/or where air temperature stratification exists, an averaging sensor with multiple sensing points shall be used. 2. For plenum applications, such as mixed air temperature measurements, a string of sensors mounted across the plenum shall be used to account for stratification and/or air turbulence. The averaging string shall have a minimum of 4 sensing points per 12 -foot long segment. 3. Capillary supports at the sides of the duct shall be provided to support the sensing strip. 4. For hard to access areas where averaging sensor is preferred, a special 24"- 36" probe style may be used that has 4 sensing points throughout the total length of the probe. 2.07 TRANSMITTERS A. Differential Pressure Transmitters. 1. Pressure transmitters shall be constructed to withstand 100% pressure over - range without damage, and to hold calibrated accuracy when subject to a momentary 40% over -range input. 2. Pressure transmitters shall transmit a 0 to 5 VDC, 0 to 10 VDC, or 4 to 20 mA output signal. 3. Differential pressure transmitters used for flow measurement shall be sized to the flow sensing device, and shall be supplied with Tee fittings and shut-off valves in the high and low sensing pick-up lines to allow the balancing Contractor and Owner permanent, easy-to-use connection. 4. A minimum of a NEMA 1 housing shall be provided for the transmitter. Transmitters shall be located in accessible local control panels wherever possible. Low Differential Water Pressure Applications (0" - 20" w.c.). 5. The differential pressure transmitter shall be of industrial quality and transmit a linear, 4 to 20 mA output in response to variation of flow meter differential pressure or water pressure sensing points. 6. The differential pressure transmitter shall have non -interactive zero and span adjustments that are adjustable from the outside cover and meet the following performance specifications: a. .01-20" w.c. input differential pressure range. b. 4-20 mA output. C. Maintain accuracy up to 20 to 1 ratio turndown. d. Reference Accuracy: +0.2% of full span. B. Low Differential Air Pressure Applications (0" to 5" w.c.). 1. The differential pressure transmitter shall be of industry quality and transmit a linear, 4 to 20 mA output in response to variation of differential pressure or air pressure sensing points. 2. The differential pressure transmitter shall have non -interactive zero and span adjustment that are adjustable from the outside cover and meet the following performance specifications: a. (0.00 - 1.00" to 5.00") w.c. input differential pressure ranges. (Select range appropriate for system application.) 2018 HVAC REPLACEMENT AT VILLAGE OF INSTRUMENTS AND CONTROL ELEMENTS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15980 - 9 b. 4-20 mA output. C. Maintain accuracy up to 20 to 1 ratio turndown. d. Reference Accuracy: +.02% of full span. C. Temperature Transmitters: One pipe, directly proportional output signal to measured variable, linearity within plus or minus 1/2 percent of range for 200 degree F span and plus or minus 1 percent for 50 degree span, with suitable temperature range, compensated bulb, averaging capillary, or rod. 2.08 STATUS AND SAFETY SWITCHES A. General Requirements. Switches shall be provided to monitor equipment status, safety conditions, and generate alarms at the FMS when a failure or abnormal conditions occurs. Safety switches shall be provided with two sets of contacts and shall be interlock wired to shut down respective equipment. B. Current Sensing Switches. 1. The current sensing switch shall be self -powered with solid state circuitry and a dry contact output. It shall consist of a current transformer, a solid state current sensing circuit, adjustable trip point, solid state switch, SPDT relay, and an LED indicating the on or off status. A conductor of the load shall be passed through the window of the device. It shall accept over -current up to twice its trip point range. 2. Current sensing switches shall be used for run status for fans, over -current up to twice its trip point range. 3. Current sensing switches shall be calibrated to show a positive run status only when the motor is operating under load. A motor running with a broken belt or coupling shall indicate a negative run status. C. Air Filter Status Switches 1. Differential pressure switches used to monitor air filter status shall be of the automatic reset type with SPDT contacts rated for 2 amps at 120 VAC. 2. A complete installation kit shall be provided, including: static pressure tops, tubing, fittings, and air filters. 3. Provide appropriate scale range and differential adjustment for intended service. D. Air Pressure Safety Switches 1. Air pressure safety switches shall be of the manual reset type with SPDT contacts rated for 2 amps at 120 VAC. 2. Pressure range shall be adjustable with appropriate scale range and differential adjustment for intended service. 2018 HVAC REPLACEMENT AT VILLAGE OF INSTRUMENTS AND CONTROL ELEMENTS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15980 - 10 PART 3 W EXECUTION 3.01 EXAMINATION A. Section 01041 - Administrative Requirements: Coordination and project conditions. B. Verify pneumatic tubing is clear of water, oil or other contaminants and compressed air supply has filter and dryer operating before installing control devices or actuators. C. Verify air handling units and ductwork installation is complete and air filters are in place before installing sensors in air streams. D. Verify location of thermostats and humidistats and other exposed control sensors with Drawings before installation. E. Verify building systems to be controlled are ready to operate. 3.02 INSTALLATION A. Install copper tubing in mechanical rooms at the following locations: 1. Where subject to damage or temperatures in excess of 200 degrees F. 2. Where adjacent to heating pipes passing through common sleeve. 3. Where not readily accessible. B. In mechanical rooms, at installer's option, install bundled plastic tubing with junction boxes or single plastic tubing with tray or raceway. C. Braze copper tubing joints except at instruments or equipment. Install compression fittings at instruments or equipment. D. Install tubing concealed from view in finished spaces. E. Install tubing exposed only in mechanical rooms. F. Install tubing mechanically attached to supporting surfaces. G. Install sleeves through concrete surfaces in minimum one inch sleeves, extended 6 inches above floors and one inch below bottom surface of slabs. H. Purge tubing with dry, oil -free compressed air before connecting control instruments. I. Install instrument air tubing with check and hand valves to expansion tanks with Schraeder fittings and hose. J. Install instrument air tubing with check and hand valves to chiller. K. Install thermostats, humidistats, and space temperature sensors after locations are coordinated with other Work. L. Install thermostats, humidistats, and space temperature sensors 48 inches above floor. Align with light switches. M. Install freeze protection thermostats using flanges and element holders. 2018 HVAC REPLACEMENT AT VILLAGE OF INSTRUMENTS AND CONTROL ELEMENTS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15980 - 11 N. Install outdoor reset thermostats and outdoor sensors indoors, with sensing elements outdoors with sun shield. O. Provide separable sockets for liquids and flanges for air bulb elements. Refer to Section 15515. P. Install guards on thermostats in public areas, entrances, gymnasiums and as indicated on Drawings. Q. Install control panels adjacent to associated equipment on vibration free walls or freestanding supports. Install engraved plastic nameplates for instruments and controls inside cabinet and engraved plastic nameplates on cabinet face. Label with appropriate equipment or system designation. R. Install "hand/off/auto" selector switches to override automatic interlock controls when switch is in "hand" position. S. Install conduit and electrical wiring in accordance with Section 16150. 3.03 FIELD QUALITY CONTROL A. After completion of installation, test and adjust control equipment. Submit data showing set points and final adjustments of controls. B. Test pneumatic systems to system pressure maximum of 30 psig. Check calibration of instruments. Recalibrate instruments out of calibration. Replace defective instruments. C. Contractors' tests and startups shall be scheduled and documented in accordance with the project and commissioning requirements. 3.04 DEMONSTRATION AND TRAINING A. Section 01700 - Execution and Closeout Requirements: Requirements for demonstration and training. B. Demonstrate complete operation of systems, including sequence of operation prior to Date of Substantial Completion. C. Demonstrate complete and operating system to Owner. D. Training of the Owner's operation and maintenance personnel is required in cooperation with the Owner's Representative. Provide competent, factory authorized personnel to provide instruction to operation and maintenance personnel concerning the location, operation, and troubleshooting of the installed systems. The instruction shall be scheduled in coordination with the Owner's Representative after submission and approval of formal training plans. Refer to Section 01700 for general contractor closeout requirements. Refer to individual sections for specific contractor training requirements. END OF SECTION 15980 2018 HVAC REPLACEMENT AT VILLAGE OF INSTRUMENTS AND CONTROL ELEMENTS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15980 -12 SECTION 15985 SEQUENCE OF OPERATIONS PART 1 - GENERAL 1.01 SECTION INCLUDES A. Sequence of Operation: 1. Boiler. 2. Pumps. 3. Rooftop units. 1.02 RELATED SECTIONS A. Section 15975 - Digital Control Equipment. B. Section 15980 - Instruments and Control Elements. C. Documentation and testing of these systems, as well as training of the Owner's operation and maintenance personnel, is required in cooperation with the Owner's Representative. Refer to Section 01700, Closeout Procedures, for substantial completion details. 1.03 SUBMITTALS A. Section 01300 - Submittal Procedures: Submittal procedures. B. Shop Drawings: Indicate mechanical system controlled and control system components. 1. Label with settings, adjustable range of control and limits. Submit written description of control sequence. 2. Submit flow diagrams for each control system, graphically depicting control logic. 3. Submit draft copies of graphic displays indicating mechanical system components, control system components, and controlled function status and value. 1.04 CLOSEOUT SUBMITTALS A. Section 01700 - Execution and Closeout Requirements: Closeout procedures. B. Project Record Documents: Record actual locations of components and set points of controls, including changes to sequences made after submission of shop drawings. 1.05 REGULATORY REQUIREMENTS A. Conform to 2015 International Building Code see Village Code (Chapter 21) for Local Amendments. B. Conform to 2015 International Residential Code see Village Code (Chapter 21) for Local Amendments. 2018 HVAC REPLACEMENT AT VILLAGE OF SEQUENCE OF OPERATIONS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15985 -1 C. Conform to 2015 International Energy Code see Village Code (Chapter 21) for Local Amendments. D. Conform to 2015 International Mechanical Code see Village Code (Chapter 21) for Local Amendments. E. Conform to 2015 International Fuel Gas Code see Village Code (Chapter 21) for Local Amendments. F. Conform to 2014 National Electric Code see Village Code (Chapter 21) for Local Amendments. G. Conform to Illinois State Plumbing Code see Village Code (Chapter 21) for Local Amendments. H. Products: Listed and classified by Underwriter's Laboratories, Inc. as suitable for the purpose specified and indicated. PART 2 - PRODUCTS (NOT APPLICABLE) PART 3 W EXECUTION 3.01 GENERAL A. Temperature control system shall be DDC as specified in Section 15975 "Direct Digital Control System for HVAC" and Section 15980 "Instrumentation and Control for HVAC". B. Temperature control system shall be web -based and communicate seamlessly, over the district's Ethernet LAN/WAN. All DDC control points listed in this section shall be performed by the DDC system and displayed on a PC browser with Internet Explorer. For future work, new DDC system software shall have capability and sufficient capacity to control entire building plus 20 percent spare capacity. C. All DDC control points listed in this section shall be performed by the DDC system. Any other control work required to complete the sequence of operation herein specified shall be electric temperature controls. Contractor shall provide all transformers, relays, etc. necessary for a complete operating system. At contractor's option, entire control system specified herein may be DDC. D. In general, system shall automatically control changeover to heating at 48 degrees F (adj.). and to cooling at 68 degrees F (adj.) as sensed by outside air temperature sensor. 3.02 CENTRAL HEATING SYSTEM (BOILER HWB-1, BOILER CIRCULATION PUMP BCP -1, AND SECONDARY HOT WATER PUMP HWP-1) A. Main heating plant shall be in operation below 48 degrees F (adj.) outside air temperature. B. Main heating plant equipment shall be enabled when secondary system water flow is established as indicated by flow switch. 2018 HVAC REPLACEMENT AT VILLAGE OF SEQUENCE OF OPERATIONS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15985 - 2 C. Starting of system shall start lead hot water boiler circulation pump. Upon proof of flow based on flow switch, associated boiler shall start on low fire. Hot water boiler and associated boiler circulation pump shall be enabled. D. 3 -way hot water mixing valve shall remain in full system bypass until high temperature differential (above 60 degrees F.) between boiler primary supply temperature and boiler primary return temperature has been reduced. E. Mixing valve shall then modulate open to system, slowly bleeding cooler secondary system return water into boiler primary water circuit as required to limit boiler primary water supply/return temperature differential to 60 degrees F. maximum. F. When system secondary water supply temperature has reached setpoint, control of 3 -way valve shall revert to boiler secondary water supply temperature controller. G. System secondary supply water temperature setpoint shall be reset from 100 degrees F. at 65 degrees F. outside air temperature to 180 degrees F. at 0 degrees F. outside air temperature. H. BAS system shall start/stop and modulate boiler to maintain supply water setpoint. The boiler shall be started on low fire and then modulate to high fire. BAS system shall have ability to change primary temperature set point by sending a 0-10 volt signal to each boiler PID controller. BAS system shall always modulate boiler to its low fire setting prior to disabling them. When the boiler stops, its associated pump shall continue to run for up to 60 minutes (adjustable) to maintain flow in primary loop. J. When the boiler starts/stops, its new associated N.C. 2 position combustion air damper shall open/close. Boiler shall not start until damper is fully open as indicated by end switch. K. Heating system lead secondary circulation pump shall operate continuously whenever main heating plant is in operation. L. The new secondary constant volume circulation pump operation shall remain as is. M. Manual emergency fuel burner switch located at boiler room exit door shall shut off all burners in room when activated. Emergency shut off switch shall be monitored by the BAS. N. Input/Output Schedule (minimum points required): Description Signal 1. Hot water boiler HWB-1 enable/disable DO 2. Hot water boiler HWB-1 status DI 3. Hot water boiler HWB-1 alarm DI 4. Hot water boiler HWB-1 flue temperature Al 5. Boiler circ. pump BCP -1 start/stop DO 6. Boiler circ. pump BCP -1 status DI 7. Secondary hot water system diff. pressure setpoint Al 8. Secondary hot water pump HWP-1 start/stop DO 9. Secondary hot water pump HWP-1 status DI 10. Primary hot water supply temperature Al 2018 HVAC REPLACEMENT AT VILLAGE OF SEQUENCE OF OPERATIONS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15985 - 3 11. Primary hot water return temperature Al 12. Secondary hot water supply temperature Al 13. Secondary hot water return temperature Al 14. 3 -way hot water mixing valve AO 15. Outside air temperature Al 16. Emergency fuel shut off alarm DI 17. Computer graphic display of system - - 3.03 ROOFTOP UNITS (RTU -4,5,6,9) A. Packaged heating -only 100% outdoor air rooftop units equipped with RA/OA mixing box for recirculation operation. BAS contractor to provide a fully programmable BACnet MS/TP controller for each RTU. BAS contractor to provide discharge air temperature sensor, space temperature sensor, modulating gas heat control for each of 3 furnaces (per RTU), outdoor air and return air damper actuators and control, supply fan command and supply fan status. A common outdoor air temperature sensor from the existing DDC system shall communicate its value to each new RTU. B. Occupied and Unoccupied modes shall be based on a time of day schedule in the BAS. Each individual RTU shall be capable of having its own time of day schedule at the BAS and capable of being grouped with other RTU's in combined area schedules. Each RTU shall be capable of being seasonally scheduled at the BAS for heating operation only. C. During the occupied heating mode the supply fan shall run continuously per code. Provide an additional mode of operation to cycle unit fan on/off on a call for heat, with a manufacturer determined cool down runtime to dissipate residual heat exchanger heat. The rooftop unit shall modulate its gas heat to maintain the discharge air temperature setpoint (adj.- max. D.A.T. 140 degrees). The discharge air temperature setpoint shall be reset to maintain the Occupied Space Temperature Heating Setpoint (60F, adj.). The outdoor air damper shall open to its minimum position in the occupied mode (15%, adj.). 1. Bold mode of operation (above) shall be implemented on RTU(s) RTU - 3,7,8, 10 TU- 3,7,8,10 provided under Phase 1. 2. RTU -8,9,10 shall include thermostat that can be adjusted both locally and through the BAS. 3. RTU -8,10 shall each include a thermostat with a local 1 hour (adj.) override allowing unit shut down during times of in shop welding. Unit shall return to normal occupied mode of operation after time expires. 4. RTU -10, address current control issue "when unit shuts down due to global OAT lockout, unit locks on manual high temp. requiring manual reset. " D. During the unoccupied heating mode the supply fan shall be off. The rooftop unit shall energize the supply fan and modulate its gas heat to maintain the Unoccupied Space Temperature Setpoint (45F, adj.). The unit shall be disabled when the space temperature rises 4F (adj.) above the unoccupied heating setpoint. E. Summer Ventilation Mode: Each RTU BACnet controller shall be capable of being enabled at the BAS for summer ventilation, based on OA temperature and space temperature. Owner has indicated this mode is not utilized. 2018 HVAC REPLACEMENT AT VILLAGE OF SEQUENCE OF OPERATIONS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15985 - 4 F. Exhaust Fan Interlock: Each existing RTU has an existing exhaust fan interlock that shall be rewired to become a separate individual EF start/stop at the BAS. BAS contractor to provide exhaust fan start/stop and exhaust fan status monitoring from the associated RTU BACnet ms/tp controller. G. Existing Vehicle Exhaust Monitoring (CO/NO2) and Fan Control shall be connected to new RTU(s), RTU -4,5,6,9. Operation of existing exhaust fan(s) and new RTU(s) shall be the same as in Phase 1. 3.04 EXISTING AIR HANDLING UNIT (AHU-1) A. Provide a cooling D.A.T reset schedule, 55F (adj.) at 75F O.A.T and 65F (adj.) at (- 10F) O.A.T. END OF SECTION 15985 2018 HVAC REPLACEMENT AT VILLAGE OF SEQUENCE OF OPERATIONS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15985 - 5 SECTION 15990 TESTING, ADJUSTING AND BALANCING PART 1 - GENERAL 1.01 SUMMARY A. Testing, adjustment, and balancing of air systems. B. Testing, adjustment, and balancing of hydronic systems. C. Measurement of final operating condition of HVAC systems. 1.02 REFERENCES A. AABC - National Standards for Total System Balance. B. ADC - Test Code for Grilles, Registers, and Diffusers. C. ASHRAE 111 - Practices for Measurement, Testing, Adjusting, and Balancing of Building Heating, Ventilation, Air-conditioning, and Refrigeration Systems. D. NEBB - Procedural Standards for Testing, Adjusting, and Balancing of Environmental Systems. E. SMACNA - HVAC Systems Testing, Adjusting, and Balancing. 1.03 SUBMITTALS A. Submit under provisions of Section 01300. B. Submit name of adjusting and balancing agency for approval within 20 days after award of Contract. C. Field Reports: Indicate deficiencies in systems that would prevent proper testing, adjusting, and balancing of systems and equipment to achieve specified performance. D. Prior to commencing work, submit report forms or outlines indicating adjusting, balancing, and equipment data required. E. Submit draft copies of report for review prior to final acceptance of Project. Provide final copies for Architect/Engineer and for inclusion in operating and maintenance manuals. F. Provide reports in 3 ring binder manuals, complete with index page and indexing tabs, with cover identification at front and side. Include set of reduced drawings with air outlets and equipment identified to correspond with data sheets, and indicating thermostat locations. G. Include detailed procedures, agenda, sample report forms and copy of AABC National Project Performance Guaranty prior to commencing system balance. 2018 HVAC REPLACEMENT AT VILLAGE OF TESTING, ADJUSTING AND BALANCING MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15990 -1 H. Test Reports: Indicate data on AABC National Standards for Total System Balance forms. 1.04 PROJECT RECORD DOCUMENTS A. Submit under provisions of Section 01700. B. Record actual locations of balancing valves and rough setting. 1.05 ACCEPTABLE BALANCING CONTRACTORS A. Mechanical Test and Balance. B. Professional System Analysis. C. Superior Test & Balance. 1.06 SEQUENCING A. Sequence work to commence after completion of systems and schedule completion of work before Substantial Completion of Project. PART 2 - PRODUCTS (Not Used) PART 3 - EXECUTION 3.01 EXAMINATION A. Verify that systems are complete and operable before commencing work. Ensure the following conditions: 1. Systems are started and operating in a safe and normal condition. 2. Temperature control systems are installed complete and operable. 3. Proper thermal overload protection is in place for electrical equipment. 4. Final filters are clean and in place. If required, install temporary media in addition to final filters. 5. Duct systems are clean of debris. 6. Fans are rotating correctly. 7. Fire and volume dampers are in place and open. 8. Air coil fins are cleaned and combed. 9. Access doors are closed and duct end caps are in place. 10. Air outlets are installed and connected. 11. Duct system leakage is minimized. 12. Hydronic systems are flushed, filled, and vented. 13. Service and balance valves are open. B. Submit field reports. Report defects and deficiencies noted during performance of services which prevent system balance. C. Beginning of work means acceptance of existing conditions. 2018 HVAC REPLACEMENT AT VILLAGE OF TESTING, ADJUSTING AND BALANCING MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15990 - 2 3.02 PREPARATION A. Provide instruments required for testing, adjusting, and balancing operations. Make instruments available to Architect/Engineer to facilitate spot checks during testing. B. Provide additional balancing devices as required. 3.03 INSTALLATION TOLERANCES A. Air Handling Systems: Adjust to within plus or minus 5 percent of design for supply systems and plus or minus 10 percent of design for return and exhaust systems. B. Air Outlets and Inlets: Adjust total to within plus 10 percent and minus 5 percent of design to space. Adjust outlets and inlets in space to within plus or minus 10 percent of design. C. Hydronic Systems: Adjust to within plus or minus 10 percent of design. 3.04 ADJUSTING A. Ensure recorded data represents actual measured or observed conditions. B. Permanently mark settings of valves, dampers, and other adjustment devices allowing settings to be restored. Set and lock memory stops. C. After adjustment, take measurements to verify balance has not been disrupted or that such disruption has been rectified. D. Leave systems in proper working order, replacing belt guards, closing access doors, closing doors to electrical switch boxes, and restoring thermostats to specified settings. E. At final inspection, recheck random selections of data recorded in the report. Recheck points as selected by Engineer/Owner. 3.05 AIR SYSTEM PROCEDURE A. Adjust air handling and distribution systems to provide required or design supply, return, and exhaust air quantities. B. Make air quantity measurements in ducts by Pitot tube traverse of entire cross sectional area of duct. C. Measure air quantities at air inlets and outlets. D. Adjust distribution system to obtain uniform space temperatures free from objectionable drafts and noise. E. Use volume control devices to regulate air quantities only to extend that adjustments do not create objectionable air motion or sound levels. Effect volume control by duct internal devices such as dampers and splitters. F. Vary total system air quantities by adjustment of fan speeds. Provide drive changes required. Vary branch air quantities by damper regulation. 2018 HVAC REPLACEMENT AT VILLAGE OF TESTING, ADJUSTING AND BALANCING MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15990 - 3 G. Provide system schematic with required and actual air quantities recorded at each outlet or inlet. H. Measure static air pressure conditions on air supply units, including filter and coil pressure drops, and total pressure across the fan. Make allowances for 50 percent loading of filters. Adjust outside air automatic dampers, outside air, return air, and exhaust dampers for design conditions. J. Measure temperature conditions across outside air, return air, and exhaust dampers to check leakage. K. Where modulating dampers are provided, take measurements and balance at extreme conditions. L. Measure building static pressure and adjust supply, return, and exhaust air systems to provide required relationship between each to maintain approximately 0.05 inches positive static pressure near the building entries. M. Where modulating dampers are provided, take measurements and balance at extreme conditions. Balance variable volume systems at maximum air flow rate, full cooling, and at minimum air flow rate, full heating. 3.06 WATER SYSTEM PROCEDURE A. Adjust water systems to provide required or design quantities. B. Use calibrated Venturi tubes, orifices, or other metered fittings and pressure gages to determine flow rates for system balance. Where flow metering devices are not installed, base flow balance on temperature difference across various heat transfer elements in the system. C. Adjust systems to provide specified pressure drops and flows through heat transfer elements prior to thermal testing. Perform balancing by measurement of temperature differential in conjunction with air balancing. D. Effect system balance with automatic control valves fully open to heat transfer elements. E. Effect adjustment of water distribution systems by means of balancing cocks, valves, and fittings. Do not use service or shut-off valves for balancing unless indexed for balance point. 3.07 SCHEDULES A. Equipment Requiring Testing, Adjusting, and Balancing 1. Air Coils 2. Air Filters 3. Air Inlets and Outlets 4. HVAC Pumps 5. Exhaust Fans 2018 HVAC REPLACEMENT AT VILLAGE OF TESTING, ADJUSTING AND BALANCING MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15990 - 4 B. Report Forms: 1. Title Page: a. Name of Testing, Adjusting, and Balancing Agency b. Address of Testing, Adjusting, and Balancing Agency C. Telephone number of Testing, Adjusting, and Balancing Agency d. Project name e. Project location f. Project Architect g. Project Engineer h. Project Contractor i. Project altitude j. Report date 2. Summary Comments: a. Design versus final performance b. Notable characteristics of system C. Description of systems operation sequence d. Summary of outdoor and exhaust flows to indicate amount of building pressurization e. Nomenclature used throughout report f. Test conditions 3. Instrument List a. Instrument b. Manufacturer C. Model number d. Serial number e. Range f. Calibration date 4. Electric Motors: a. Manufacturer b. Model/Frame C. HP/BHP d. Phase, voltage, amperage; nameplate, actual, no load e. RPM f. Service factor g. Starter size, rating, heater elements h. Sheave Make/Size/Bore 5. V -Belt Drive: a. Identification/location b. Required driven RPM C. Driven sheave, diameter and RPM d. Belt, size and quantity e. Motor sheave diameter and RPM f. Center to center distance, maximum, minimum, and actual 2018 HVAC REPLACEMENT AT VILLAGE OF TESTING, ADJUSTING AND BALANCING MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15990 - 5 6. Pump Data: a. Identification/number b. Manufacturer C. Size/model d. Impeller e. Service f. Design flow rate, pressure drop, BHP g. Actual flow rate, pressure drop, BHP h. Discharge pressure i. Suction pressure j. Total operating head pressure k. Shut off, discharge and suction pressures 1. Shut off, total head pressure 7. Heating Coil Data: a. Identification/number b. Location C. Service d. Manufacturer e. Air flow, design and actual f. Water flow, design and actual g. Water pressure drop, design and actual h. Entering water temperature, design and actual i. Leaving water temperature, design and actual j. Entering air temperature, design and actual k. Leaving air temperature, design and actual I. Air pressure drop, design and actual 8. Air Moving Equipment: a. Location b. Manufacturer C. Model number d. Serial number e. Arrangement/Class/Discharge f. Air flow, specified and actual g. Return air flow, specified and actual h. Outside air flow, specified and actual i. Total static pressure (total external), specified and actual j. Inlet pressure k. Discharge pressure I. Sheave Make/Size/Bore M. Number of Belts/Make/Size n. Fan RPM 9. Return Air/Outside Air Data: a. Identification/location b. Design air flow C. Actual air flow d. Design return air flow e. Actual return air flow 2018 HVAC REPLACEMENT AT VILLAGE OF TESTING, ADJUSTING AND BALANCING MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15990 - 6 f. Design outside air flow g. Actual outside air flow h. Return air temperature i. Outside air temperature j. Required mixed air temperature k. Actual mixed air temperature I. Design outside/return air ratio M. Actual outside/return air ratio 10. Duct Traverse: a. System zone/branch b. Duct size C. Area d. Design velocity e. Design air flow f. Test velocity g. Test air flow h. Duct static pressure i. Air temperature i. Air correction factor 11. Duct Leak Test: a. Description of ductwork under test b. Duct design operating pressure C. Duct design test static pressure d. Duct capacity, air flow e. Maximum allowable leakage duct capacity times leak factor f. Test apparatus: 1) Blower 2) Orifice, tube size 3) Orifice size 4) Calibrated g. Test static pressure h. Test orifice differential pressure i. Leakage 12. Air Distribution Test Sheet: Air terminal number Room number/location Terminal type Terminal size Area factor Design velocity Design air flow Test (final) velocity Test (final) air flow Percent of design air flow END OF SECTION 15990 2018 HVAC REPLACEMENT AT VILLAGE OF TESTING, ADJUSTING AND BALANCING MT. PROSPECT PUBLIC WORKS FACILITY SECTION 15990 - 7 SECTION 16050 BASIC ELECTRICAL MATERIALS AND METHODS PART 1 - GENERAL 1.01 SECTION INCLUDES A. Grounding electrodes and conductors. B. Equipment grounding conductors. C. Bonding methods and materials. D. Conduit and equipment supports. E. Anchors and fasteners. F. Nameplates and labels. G. Wire markers. H. Raceway markers. I. Underground warning tape. J. Sealing and fireproofing of sleeves and openings between conduits, wireways and troughs. 1.02 REFERENCES A. NECA (National Electrical Contractors Association) - Standard of Installation. B. NETA ATS (International Electrical Testing Association) - Acceptance Testing Specifications for Electrical Power Distribution Equipment and Systems. 1.03 SYSTEM DESCRIPTION A. Grounding systems use the following elements as grounding electrodes: 1. Metal underground water pipe. 2. Metal building frame. 3. Concrete -encased electrode. 4. Ground ring. 5. Metal underground gas piping system. 6. Rod electrode. B. Anchor and fasten electrical products to building elements and finishes as follows: 1. Concrete Structural Elements: Provide precast inserts, expansion anchors, powder actuated anchors and preset inserts. 2. Steel Structural Elements: Provide beam clamps, spring steel clips, steel ramset fasteners, and welded fasteners. 3. Concrete Surfaces: Provide self -drilling anchors and expansion anchors. 2018 HVAC REPLACEMENT AT VILLAGE OF BASIC ELECTRICAL MATERIALS AND METHODS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16050 -1 4. Hollow Masonry, Plaster, and Gypsum Board Partitions: Provide toggle bolts and hollow wall fasteners. 5. Solid Masonry Walls: Provide expansion anchors and preset inserts. 6. Sheet Metal: Provide sheet metal screws. 7. Wood Elements: Provide wood screws. C. Identify electrical components as follows: 1. Nameplate for each electrical distribution and control equipment enclosure. 2. Wire marker for each conductor at panelboard gutters, pull boxes, outlet and junction boxes and each load connection. 3. Underground warning tape along length of each underground raceway or cable. 1.04 DESIGN REQUIREMENTS A. Select materials, sizes, and types of anchors, fasteners, and supports to carry loads of equipment and raceway, including weight of wire and cable in raceway. 1.05 PERFORMANCE REQUIREMENTS A. Grounding System Resistance: 25 ohms or less. 1.06 CLOSEOUT SUBMITTALS A. Section 01700 - Execution Requirements: Closeout procedures. B. Project Record Documents: Record actual locations of components and grounding electrodes C. Test Reports: Indicate overall resistance to ground and resistance of each electrode. 1.07 QUALIFICATIONS A. Manufacturer: Company specializing in manufacturing products specified in this section with minimum three years documented experience. 1.08 REGULATORY REQUIREMENTS A. Conform to 2015 International Building Code see Village Code (Chapter 21) for Local Amendments. B. Conform to 2015 International Residential Code see Village Code (Chapter 21) for Local Amendments. C. Conform to 2015 International Energy Code see Village Code (Chapter 21) for Local Amendments. D. Conform to 2015 International Mechanical Code see Village Code (Chapter 21) for Local Amendments. E. Conform to 2015 International Fuel Gas Code see Village Code (Chapter 21) for Local Amendments. 2018 HVAC REPLACEMENT AT VILLAGE OF BASIC ELECTRICAL MATERIALS AND METHODS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16050 - 2 F. Conform to 2014 National Electric Code see Village Code (Chapter 21) for Local Amendments. G. Conform to Illinois State Plumbing Code see Village Code (Chapter 21) for Local Amendments. H. Products: Listed and classified by Underwriter's Laboratories, Inc. as suitable for the purpose specified and indicated. 1.09 FIELD MEASUREMENTS A. Verify field measurements prior to fabrication. PART 2 - PRODUCTS 2.01 ROD ELECTRODES A. Material: Copper -clad steel. B. Diameter: 3/4 inch or larger. C. Length: 8'-0" or longer. 2.02 MECHANICAL CONNECTORS A. Description: Bronze connectors, suitable for grounding and bonding applications, in configurations required for particular installation. 2.03 EXOTHERMIC CONNECTIONS A. Manufacturers: 1. Erico, Inc. 2. Harger Lightning Protection. 3. Thomas & Betts Corp. B. Product Description: Exothermic materials, accessories, and tools for preparing and making permanent field connections between grounding system components. 2.04 WIRE A. Material: Stranded copper. B. Foundation Electrodes: 4 AWG. or larger. C. Grounding Electrode Conductor. 2.05 ANCHORS AND FASTENERS A. Anchors and Fasteners: Compatible with application. B. Materials and Finishes: Corrosion resistant. 2018 HVAC REPLACEMENT AT VILLAGE OF BASIC ELECTRICAL MATERIALS AND METHODS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16050 - 3 2.06 FORMED STEEL CHANNEL A. Manufacturers: 1. Unistrut. 2. Bee Line. 3. Super Strut. B. Description: Galvanized steel. 2.07 SPRING STEEL CLIPS A. Manufacturers: 1. B -Line Systems. 2. Erico, Inc. 3. Thomas & Betts Corp. 2.08 NAMEPLATES AND LABELS A. Nameplates: Engraved three -layer laminated plastic, black letters on white background. B. Letter Size: 1. 1/4" letters for identifying individual equipment and loads. C. Labels: Embossed adhesive tape, with 3/16 inch white letters on black background. 2.09 WIRE MARKERS A. Description: Cloth tape, split sleeve, or tubing type wire markers. B. Legend: 1. Power and Lighting Circuits: Branch circuit or feeder number as indicated on Drawings. 2. Control Circuits: Control wire number as indicated on shop drawings, schematic and interconnection diagrams. 2.10 UNDERGROUND WARNING TAPE A. Description: 4 inch wide plastic tape, colored red or yellow with suitable warning legend describing buried electrical lines. 2.11 SEALING AND FIREPROOFING A. Fire and Smoke Rated Surfaces: 1. Manufacturers: a. 3M CP 25N/S or CP25S/L caulk. b. 3M FS 195 wrap or strip with restricting collar C. 3M CS 195 composite sheet. d. Pipe Shield, Inc. series F fire barrier kits. e. Proset Systems fire rated floor and wall penetrations. 2018 HVAC REPLACEMENT AT VILLAGE OF BASIC ELECTRICAL MATERIALS AND METHODS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16050 - 4 f. Insta-Foam Products Insta-Fire Seal Firestop Foam. g. Dow Corning Fire Stop System. h. Substitutions: Refer to Section 01700 - Material and Equipment. B. General: 1. Furnish UL listed products or products tested by independent testing laboratory. 2. Select products with rating not less than rating of wall or floor being penetrated. C. Non -Rated Surfaces: 1. Stamped steel, chrome plated, hinged, split ring escutcheons or floor plates or ceiling plates for covering openings in occupied areas where conduit is exposed. 2. For exterior wall openings below grade, furnish modular mechanical type seal consisting of interlocking synthetic rubber links shaped to continuously fill annular space between conduit and cored opening or water -stop type wall sleeve. 3. For interior wall or floor openings, furnish one of the following to effect seal: a. Tremco Dymonic. b. Sika Corp. Sikaflex la. C. Sonneborn Sonolastic NPI. d. Mameco Vilken 116 urethane caulk. e. Substitutions: Refer to Section 01600 - Material and Equipment. PART 3 - EXECUTION 3.01 EXAMINATION A. Verify final backfill and compaction has been completed before driving rod electrodes. B. Verify abandoned wiring and equipment serve only abandoned facilities. 3.02 INSTALLATION A. Grounding and Bonding Installation: 1. Install rod electrodes at required locations. Install additional rod electrodes to achieve specified resistance to ground. 2. Install bonding meeting Regulatory Requirements. 3. Provide service grounding electrode from service to street side service entrance location of main water pipe. Provide jumper around water meter. 4. Provide grounding electrode connection to the metal frame of the building, where effectively grounded. 5. Provide and electrode encased by at least 2 inches of concrete, located within and near the bottom of a concrete foundation or footing that is in direct contact with the earth, consisting of at least 20 feet of one or more bare or zinc galvanized or other electrically conductive coated steel reinforcing bars or rods of not less than copper conductor not smaller than No. 4. 2018 HVAC REPLACEMENT AT VILLAGE OF BASIC ELECTRICAL MATERIALS AND METHODS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16050 - 5 6. Provide a ground ring encircling the building or structure, in direct contact with the earth at a depth below earth surface not less than 2 1/2 feet, consisting of at least 20 feet of bare copper conductor not smaller than No. 2. 7. Bond together metal siding not attached to grounded structure; bond to ground. 8. Equipment Grounding Conductor: Install separate, insulated conductor within each feeder and branch circuit raceway. Terminate each end on suitable lug, bus, or bushing. 9. Locate and install anchors, fasteners, and supports in accordance with NECA "Standard of Installation". 10. Do not fasten supports to pipes, ducts, mechanical equipment, or conduit. 11. Do not use spring steel clips and clamps. 12. Obtain permission from Architect/Engineer before using powder -actuated anchors. 13. Obtain permission from Architect/Engineer before drilling or cutting structural members. B. Supports: 1. Fabricate supports from structural steel or formed steel members. Rigidly weld members or install hexagon head bolts to present neat appearance with adequate strength and rigidity. Install spring lock washers under nuts. 2. Install surface mounted cabinets and panelboards with minimum of four anchors. 3. In wet and damp locations install steel channel supports to stand cabinets and panelboards 1 inch off wall. 4. Install sheet metal channel to bridge studs above and below cabinets and panelboards recessed in hollow partitions. C. Identification Components: 1. Degrease and clean surfaces to receive nameplates and labels. 2. Install nameplate and label parallel to equipment lines. 3. Secure nameplate to equipment front using screws, rivets, or adhesive. 4. Secure nameplate to inside surface of door on recessed panelboard in finished locations. 5. Identify underground conduits using one underground warning tape for each trench at 4 inches below finished grade. D. Box Painting: Identify fire alarm system junction, pull and backboxes with paint, red in color. 3.03 SEALING AND FIREPROOFING A. Fire Rated Surface: 1. Seal opening at floor, wall, partition, ceiling, and roof as follows: a. Install 12 gage steel sleeve through opening and extending beyond minimum of 1 inch on each side of building element. b. Size sleeve allowing minimum of 1 inch void between sleeve and building element. C. Pack void with backing material. 2018 HVAC REPLACEMENT AT VILLAGE OF BASIC ELECTRICAL MATERIALS AND METHODS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16050 - 6 d. Seal ends of sleeve with UL listed fire resistive silicone compound to meet fire rating of structure penetrated. 2. Where conduit or other type of electrical raceway, bus or enclosure penetrates fire rated surface, install firestopping product in accordance with manufacturer's published instructions. B. Non -Rated Surfaces: 1. Seal opening through non -fire rated wall, floor, ceiling, and roof opening as follows: a. Install 12 gage steel sleeve through opening and extending beyond minimum of 1 inch on each side of building element. b. Size sleeve allowing minimum of 1 inch void between sleeve and building element. C. Install type of firestopping material recommended by manufacturer. 2. Install escutcheons floor plates or ceiling plates where conduit, penetrates non -fire rated surfaces in occupied spaces. Occupied spaces include rooms with finished ceilings and where penetration occurs below finished ceiling. 3. Exterior wall openings below grade: Assemble rubber links of mechanical seal to size of conduit and tighten in place, in accordance with manufacturer's instructions. 4. Interior partitions: Seal pipe penetrations at computer rooms, telecommunication rooms and data rooms. Apply sealant to both sides of penetration to completely fill annular space between sleeve and conduit. 3.04 FIELD QUALITY CONTROL A. Section 01600 - Quality Requirements: Testing and inspection services 01700 - Execution Requirements: Testing, adjusting, and balancing. B. Inspect and test in accordance with NETA ATS, except Section 4 C. Grounding and Bonding: Perform inspections and tests listed in NETA ATS, Section 7.13. END OF SECTION 16050 2018 HVAC REPLACEMENT AT VILLAGE OF BASIC ELECTRICAL MATERIALS AND METHODS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16050 - 7 SECTION 16123 BUILDING WIRE AND CABLE PART 1 - GENERAL 1.01 SECTION INCLUDES A. Building Wire and Cable. B. Wiring Connectors and Connections. 1.02 RELATED SECTIONS A. Section 16050 - Basic Electrical Materials and Methods. 1.03 REFERENCES A. NECA Standard of Installation (National Electrical Contractors Association). B. NETA ATS - Acceptance Testing Specifications for Electrical Power Distribution Equipment and Systems (International Electrical Testing Association). C. NFPA 70 - National Electrical Code. 1.04 SUBMITTALS AT PROJECT CLOSEOUT A. Project Record Documents: Record actual locations of components and circuits. 1.05 QUALIFICATIONS A. Manufacturer: Company specializing in manufacturing products specified in this Section with minimum ten years experience. 1.06 REGULATORY REQUIREMENTS A. Conform to 2015 International Building Code see Village Code (Chapter 21) for Local Amendments. B. Conform to 2015 International Residential Code see Village Code (Chapter 21) for Local Amendments. C. Conform to 2015 International Energy Code see Village Code (Chapter 21) for Local Amendments. D. Conform to 2015 International Mechanical Code see Village Code (Chapter 21) for Local Amendments. E. Conform to 2015 International Fuel Gas Code see Village Code (Chapter 21) for Local Amendments. F. Conform to 2014 National Electric Code see Village Code (Chapter 21) for Local Amendments. G. Conform to Illinois State Plumbing Code see Village Code (Chapter 21) for Local Amendments. 2018 HVAC REPLACEMENT AT VILLAGE OF BUILDING WIRE AND CABLE MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16123 -1 2018 HVAC REPLACEMENT AT VILLAGE OF BUILDING WIRE AND CABLE MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16123 - 2 H. Products: Listed and classified by Underwriter's Laboratories, Inc. as suitable for the purpose specified and indicated. 1.07 PROJECT CONDITIONS A. Verify that field measurements are as indicated. B. Conductor sizes are based on copper. C. Wire and cable routing indicated is approximate unless dimensioned. Include wire and cable lengths within 10 ft of length shown. 1.08 COORDINATION A. Where wire and cable destination is indicated and routing is not shown, determine exact routing and lengths required. PART 2 - PRODUCTS 2.01 BUILDING WIRE A. Manufacturers: 1. Anaconda. 2. General Cable. 3. Southwire. B. Description: Single conductor insulated wire. C. Conductor: Copper. D. Insulation Voltage Rating: 600 volts. E. Insulation: NFPA 70, Type THHN/THWN or XHHW for feeders and branch circuits. 2.02 WIRING CONNECTORS A. Provide connectors specifically designed for the conductor sizes utilized. B. When splicing or connecting dissimilar metal conductors (copper to aluminum) use only UL approved materials and methods. C. All terminals and splicing shall be in accordance with NEC Section 110-14. PART 3 - EXECUTION 3.01 EXAMINATION A. Verify existing conditions before starting work. B. Verify that interior of building has been protected from weather. C. Verify that mechanical work likely to damage wire and cable has been completed. D. Verify that raceway installation is complete and supported. 2018 HVAC REPLACEMENT AT VILLAGE OF BUILDING WIRE AND CABLE MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16123 - 2 3.02 PREPARATION A. Completely and thoroughly swab raceway before installing wire. 3.03 INSTALLATION A. Route wire and cable as required to meet Project Conditions. B. Install cable in accordance with the NECA "Standard of Installation." C. Use solid conductor for feeders and branch circuits 10 AWG and smaller. D. Use stranded conductors for control circuits. E. Use conductor not smaller than 12 AWG for power and lighting circuits. F. Use conductor not smaller than 18 AWG for control circuits. G. Use 10 AWG conductors for 20 ampere, 120 volt branch circuits longer than 75 feet. H. Pull all conductors into raceway at same time. I. Use suitable wire pulling lubricant for building wire 4 AWG and larger. J. Protect exposed cable from damage. K. Support cables above accessible ceiling, using bridal rings. Do not rest cable on ceiling panels. L. Use suitable cable fittings and connectors. M. Neatly train and lace wiring inside boxes, equipment, and panelboards. N. Clean conductor surfaces before installing lugs and connectors. O. Make splices, taps, and terminations to carry full ampacity of conductors with no perceptible temperature rise. P. Use split bolt connectors for copper conductor splices and taps, 6 AWG and larger. Tape uninsulated conductors and connector with electrical tape to 150 percent of insulation rating of conductor. Q. Use solderless pressure connectors with insulating covers for copper conductor splices and taps, 8 AWG and smaller. R. Use insulated spring wire connectors with plastic caps for copper conductor splices and taps, 10 AWG and smaller. S. Identify and color code wire and cable under provisions of Section 16195. Identify each conductor with its circuit number or other designation indicated. 3.04 FIELD QUALITY CONTROL A. Inspect and test prior to starting system. END OF SECTION 16123 2018 HVAC REPLACEMENT AT VILLAGE OF BUILDING WIRE AND CABLE MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16123 - 3 SECTION 16130 RACEWAY AND BOXES PART 1 - GENERAL 1.01 SECTION INCLUDES A. Conduit and Tubing. B. Surface Raceways. C. Wireways. D. Outlet Boxes. E. Pull and Junction Boxes. 1.02 REFERENCES A. ANSI C80.1 - Rigid Steel Conduit, Zinc Coated. B. ANSI C80.3 - Electrical Metallic Tubing, Zinc Coated. C. ANSI C80.5 - Rigid Aluminum Conduit. D. NECA (National Electrical Contractor's Association) - "Standard of Installation" E. NEMA FB 1 (National Electrical Manufacturers Association) - Fittings, Cast Metal Boxes, and Conduit Bodies for Conduit and Cable Assemblies. F. NEMA OS 1 (National Electrical Manufacturers Association) - Sheet -steel Outlet Boxes, Device Boxes, Covers, and Box Supports. G. NEMA OS 2 (National Electrical Manufacturers Association) - Nonmetallic Outlet Boxes, Device Boxes, Covers and Box Supports. H. NEMA RN 1 (National Electrical Manufacturers Association) - Polyvinyl Chloride (PVC) Externally Coated Galvanized Rigid Steel Conduit and Intermediate Metal Conduit. I. NEMA TC 2 (National Electrical Manufacturers Association) - Electrical Plastic Tubing (EPT) and Conduit (EPC -40 and EPC -80). J. NEMA TC 3 (National Electrical Manufacturers Association) - PVC Fittings for Use with Rigid PVC Conduit and Tubing. K. NEMA 250 (National Electrical Manufacturers Association) - Enclosures for Electrical Equipment (1000 Volts Maximum). 2018 HVAC REPLACEMENT AT VILLAGE OF RACEWAY AND BOXES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16130 -1 1.03 SYSTEM DESCRIPTION A. Raceway and boxes located as indicated on Drawings, and at other locations required for splices, taps, wire pulling, equipment connections, and compliance with regulatory requirements. Raceway and boxes are shown in approximate locations unless dimensioned. Provide raceway to complete wiring system. B. Underground Outside Foundation Wall: Provide rigid steel conduit, intermediate metal conduit, plastic coated conduit, or where approved by all bodies having jurisdiction. Provide thickwall nonmetallic conduit. Provide cast metal boxes or nonmetallic handhole. C. In or Under Slab on Grade: Provide rigid steel conduit, intermediate metal conduit, plastic coated conduit or where approved by all bodies having jurisdiction; provide thinwall nonmetallic conduit with steel elbows. Provide cast boxes. D. Outdoor Locations, Above Grade: Provide rigid steel and aluminum conduit. Provide cast metal or nonmetallic outlet, pull, and junction boxes. E. In Slab Above Grade: Provide rigid steel conduit or intermediate metal conduit or where approved by all bodies having jurisdiction; provide thickwall nonmetallic conduit with steel elbows. Provide cast or sheet metal boxes. F. Wet and Damp Locations: Provide rigid steel and aluminum conduit. Provide cast metal, junction, and pull boxes. Provide flush mounting outlet box in finished areas. G. Concealed Dry Locations: Provide rigid steel and aluminum conduit, intermediate metal conduit or electrical metallic tubing. Provide sheet -metal boxes. Provide flush mounting outlet box in finished areas. Provide hinged enclosure for large pullboxes. H. Exposed Dry Locations: Provide rigid steel and aluminum conduit or intermediate metal conduit where subject to damage, otherwise provide electrical metallic tubing. Provide sheet -metal boxes. Provide flush mounting outlet box in finished areas. Provide hinged enclosure for large pullboxes. 1.04 REGULATORY REQUIREMENTS A. Conform to 2015 International Building Code see Village Code (Chapter 21) for Local Amendments. B. Conform to 2015 International Residential Code see Village Code (Chapter 21) for Local Amendments. C. Conform to 2015 International Energy Code see Village Code (Chapter 21) for Local Amendments. D. Conform to 2015 International Mechanical Code see Village Code (Chapter 21) for Local Amendments. E. Conform to 2015 International Fuel Gas Code see Village Code (Chapter 21) for Local Amendments. F. Conform to 2014 National Electric Code see Village Code (Chapter 21) for Local Amendments. 2018 HVAC REPLACEMENT AT VILLAGE OF RACEWAY AND BOXES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16130 - 2 G. Conform to Illinois State Plumbing Code see Village Code (Chapter 21) for Local Amendments. H. Products: Listed and classified by Underwriter's Laboratories, Inc. as suitable for the purpose specified and indicated. 1.05 DESIGN REQUIREMENTS A. Minimum raceway size for concealed or exposed locations within building: 3/4 inch. 1/2 inch conduit will be acceptable for end of the line (no more than one circuit). Branch conduits to receptacles or lighting fixtures. B. Minimum raceway size in or below slab on grade: 1 inch. 1.06 SUBMITTALS A. Section 01300 - Submittal Procedures: Submittal procedures. B. Product Data: Submit for surface raceway system. C. Manufacturer's Installation Instructions: Submit application conditions and limitations of use stipulated by Product testing agency specified under Regulatory Requirements. Include instructions for storage, handling, protection, examination, preparation, and installation of Product. 1.07 CLOSEOUT SUBMITTALS A. Section 01700 - Execution Requirements: Closeout procedures. B. Project Record Documents: 1. Record actual routing of conduits larger than 2 inch trade size. 2. Record actual locations and mounting heights of outlet, pull, and junction boxes. 1.08 DELIVERY, STORAGE, AND HANDLING A. Section 01700 - Product Requirements: Product storage and handling requirements. B. Protect conduit from corrosion and entrance of debris by storing above grade. Provide appropriate covering. C. Protect PVC conduit from sunlight. 1.09 COORDINATION A. Coordinate installation of outlet boxes for equipment. B. Coordinate mounting heights, orientation and locations of outlets mounted above counters, benches, and backsplashes. 2018 HVAC REPLACEMENT AT VILLAGE OF RACEWAY AND BOXES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16130 - 3 PART 2 - PRODUCTS 2.01 METAL CONDUIT A. Manufacturers: 1. Allied Tube and Conduit Corp. 2. Triangle Wire and Cable Inc. 3. Wheatland Tube Company. B. Rigid Steel Conduit: ANSI C80.1. C. Rigid Aluminum Conduit: ANSI C80.5. D. Intermediate Metal Conduit (IMC): Rigid steel. E. Fittings and Conduit Bodies: NEMA FB 1; material to match conduit. 2.02 FLEXIBLE METAL CONDUIT A. Manufacturers: 1. Alflex. 2. Anamet Electrical. 3. Electri-Flex Co. B. Product Description: Interlocked steel aluminum construction. C. Fittings: NEMA FB 1. 2.03 LIQUIDTIGHT FLEXIBLE METAL CONDUIT A. Manufacturers: 1. Alflex. 2. Anamet Electrical. 3. Electri-Flex Co. B. Product Description: Interlocked steel or aluminum construction with PVC jacket. C. Fittings: NEMA FB 1. 2.04 ELECTRICAL METALLIC TUBING (EMT) A. Manufacturers: 1. Allied Tube and Conduit Corp. 2. Triangle Wire and Cable Inc. 3. Wheatland Tube Company. B. Product Description: ANSI C80.3; galvanized tubing. C. Fittings and Conduit Bodies: NEMA FB 1; steel or malleable iron, compression type. 2018 HVAC REPLACEMENT AT VILLAGE OF RACEWAY AND BOXES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16130 - 4 2.05 NONMETALLIC CONDUIT A. Manufacturers: 1. Cantex, Inc. 2. Carlon Electrical Products. 3. PW Pipe. B. Product Description: NEMA TC 2; Schedule 40 or outdoors provide Schedule 80 PVC. C. Fittings and Conduit Bodies: NEMA TC 3. 2.06 SURFACE SINGLE CHANNEL METALLIC RACEWAYS A. Manufacturers: 1. Wiremold 700 -WH Series. B. Description: One-piece steel, single channel raceway system. C. Size: 21/32" high x 3/4" deep by length as required. D. Finish: White finish. E. Device Brackets and Faceplates: Furnish high impact plastic mounting bracket and trim. F. Fittings: Furnish with manufacturer's standard accessories. 2.07 SURFACE LARGE CAPACITY MULTIPLE CHANNEL RACEWAY A. Manufacturers: 1. Wiremold, 5500 -WH Series. B. Description: Two piece surface non-metallic raceway with three compartments. C. Size: 6 11/16" high x 1 11/16" deep by length as required. D. Finish: White finish. E. Fittings, Device Brackets and Faceplates: Furnish with manufacturer's standard accessories. 2.08 WIREWAY A. Manufacturers: 1. Circle AW. 2. Hoffman. 3. Square D Company. 4. Substitutions: Industry Standard Equivalent. B. Product Description: General purpose Oiltight and dusttight Raintight type wireway. 2018 HVAC REPLACEMENT AT VILLAGE OF RACEWAY AND BOXES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16130 - 5 C. Knockouts: Manufacturer's standard None Bottom only. D. Size: 4 x 4 inch unless indicated larger on drawings. Provide length as required. E. Cover: Hinged Screw cover with full gasketing. F. Finish: Rust inhibiting primer coating with gray enamel finish. 2.09 OUTLET BOXES A. Manufacturers: 1. Appleton Electric. 2. OZ Gedney. 3. Raco. 4. Red Dot. 5. Thomas & Betts. 6. Substitutions: Industry Standard Equivalent. B. Sheet Metal Outlet Boxes: NEMA OS 1, galvanized steel. 1. Luminaire and Equipment Supporting Boxes: Rated for weight of equipment supported; furnish 3/4 inch male fixture studs where required. 2. Concrete Ceiling Boxes: Concrete type. C. Cast Boxes: NEMA FB 1, Type FD, aluminum cast feralloy. Furnish gasketed cover by box manufacturer. Furnish threaded hubs. D. Wall Plates for Finished Areas: As specified in Section 16140. E. Wall Plates for Unfinished Areas: Furnish gasketed cover. 2.10 PULL AND JUNCTION BOXES A. Manufacturers: 1. Appleton Electric. 2. Hoffman. 3. OZ Gedney. 4. Raco. 5. Thomas & Betts. 6. Substitutions: Industry Standard Equivalent. B. Sheet Metal Boxes: NEMA OS 1, galvanized steel. C. Hinged Enclosures: As specified in Section 16050. D. Surface Mounted Cast Metal Box: NEMA 250, Type 4 4X 6; flat -flanged, surface mounted junction box: 1. Material: Galvanized cast iron Cast aluminum. 2. Cover: Furnish with ground flange, neoprene gasket, and stainless steel cover screws. 2018 HVAC REPLACEMENT AT VILLAGE OF RACEWAY AND BOXES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16130 - 6 E. In -Ground Cast Metal Box: NEMA 250, Type 6, outside inside flanged, recessed cover box for flush mounting: 1. Material: Galvanized cast iron Cast aluminum. 2. Cover: Smooth Nonskid cover with neoprene gasket and stainless steel cover screws. 3. Cover Legend: "ELECTRIC'. F. Fiberglass Concrete composite Handholes: Die -molded, glass -fiber concrete composite hand holes: 1. Cable Entrance: Pre-cut 6 inch x 6 inch cable entrance at center bottom of each side. 2. Cover: Glass -fiber concrete composite, weatherproof cover with nonskid finish. PART 3 - EXECUTION 3.01 EXAMINATION A. Verify outlet locations and routing and termination locations of raceway prior to rough -in. 3.02 INSTALLATION A. Install raceway and boxes in accordance with NECA "Standard of Installation." B. Ground and bond raceway and boxes in accordance with Section 16050. C. Fasten raceway and box supports to structure and finishes in accordance with Section 16050. D. Identify raceway and boxes in accordance with Section 16050. E. Arrange raceway and boxes to maintain headroom and present neat appearance. 3.03 INSTALLATION - RACEWAY A. Raceway routing is shown in approximate locations unless dimensioned. Route to complete wiring system. B. Arrange raceway supports to prevent misalignment during wiring installation. C. Support raceway using coated steel or malleable iron straps, lay -in adjustable hangers, clevis hangers, and split hangers. D. Group related raceway; support using conduit rack. Construct rack using steel channel specified in Section 16050; provide space on each for 25 percent additional raceways. E. Do not support raceway with wire or perforated pipe straps. Remove wire used for temporary supports F. Do not attach raceway to ceiling support wires or other piping systems. G. Construct wireway supports from steel channel specified in Section 16050. 2018 HVAC REPLACEMENT AT VILLAGE OF RACEWAY AND BOXES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16130 - 7 H. Route exposed raceway parallel and perpendicular to walls. I. Route raceway installed above accessible ceilings parallel and perpendicular to walls. J. Route conduit in and under slab from point-to-point. K. Maintain clearance between raceway and piping for maintenance purposes. L. Maintain 12 inch clearance between raceway and surfaces with temperatures exceeding 104 degrees F. M. Cut conduit square using saw or pipecutter; de -burr cut ends. N. Bring conduit to shoulder of fittings; fasten securely. O. Join nonmetallic conduit using cement as recommended by manufacturer. Wipe nonmetallic conduit dry and clean before joining. Apply full even coat of cement to entire area inserted in fitting. Allow joint to cure for minimum 20 minutes. P. Install conduit hubs or sealing locknuts to fasten conduit to sheet metal boxes in damp and wet locations and to cast boxes. Q. Install no more than equivalent of three 90 degree bends between boxes. Install conduit bodies to make sharp changes in direction, as around beams. Install hydraulic one-shot bender to fabricate factory elbows for bends in metal conduit larger than 2 inch size. R. Avoid moisture traps; install junction box with drain fitting at low points in conduit system. S. Install fittings to accommodate expansion and deflection where raceway crosses seismic, control and expansion joints. T. Install suitable pull string or cord in each empty raceway except sleeves and nipples. U. Install suitable caps to protect installed conduit against entrance of dirt and moisture. V. Surface Raceway: Install flat -head screws, clips, and straps to fasten raceway channel to surfaces; mount plumb and level. Install insulating bushings and inserts at connections to outlets and corner fittings. W. Close ends and unused openings in wireway. 3.04 INSTALLATION - BOXES A. Install wall mounted boxes at elevations to accommodate mounting heights as indicated on Drawings. B. Adjust box location up to 10 feet prior to rough -in to accommodate intended purpose. C. Orient boxes to accommodate wiring devices oriented as specified in Section 16140. D. Install pull boxes and junction boxes above accessible ceilings and in unfinished areas only. 2018 HVAC REPLACEMENT AT VILLAGE OF RACEWAY AND BOXES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16130 - 8 E. Inaccessible Ceiling Areas: Install outlet and junction boxes no more than 6 inches from ceiling access panel or from removable recessed luminaire. F. Locate flush mounting box in masonry wall to require cutting of masonry unit corner only. Coordinate masonry cutting to achieve neat opening. G. Do not install flush mounting box back-to-back in walls; install with minimum 6 inches separation. Install with minimum 24 inches separation in acoustic rated walls. H. Secure flush mounting box to interior wall and partition studs. Accurately position to allow for surface finish thickness. I. Install stamped steel bridges to fasten flush mounting outlet box between studs. J. Install flush mounting box without damaging wall insulation or reducing its effectiveness. K. Install adjustable steel channel fasteners for hung ceiling outlet box. L. Do not fasten boxes to ceiling support wires or other piping systems. M. Support boxes independently of conduit. N. Install gang box where more than one device is mounted together. Do not use sectional box. O. Install gang box with plaster ring for single device outlets. 3.05 INTERFACE WITH OTHER PRODUCTS A. Install conduit to preserve fire resistance rating of partitions and other elements, using approved materials and methods. B. Route conduit through roof openings for piping and ductwork or through suitable roof jack with pitch pocket. Coordinate location with roofing installation. C. Locate outlet boxes to allow luminaires positioned as indicated on Drawings reflected ceiling plan. D. Align adjacent wall mounted outlet boxes for switches, thermostats, and similar devices. 3.06 ADJUSTING A. Section 01700 - Execution Requirements: Testing, adjusting, and balancing. B. Adjust flush -mounting outlets to make front flush with finished wall material. C. Install knockout closures in unused openings in boxes. 2018 HVAC REPLACEMENT AT VILLAGE OF RACEWAY AND BOXES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16130 - 9 3.07 CLEANING A. Section 01700 - Execution Requirements: Final cleaning. B. Clean interior of boxes to remove dust, debris, and other material. C. Clean exposed surfaces and restore finish. END OF SECTION 16130 2018 HVAC REPLACEMENT AT VILLAGE OF RACEWAY AND BOXES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16130 - 10 SECTION 16140 WIRING DEVICES PART 1 - GENERAL 1.01 SECTION INCLUDES 2018 HVAC REPLACEMENT AT VILLAGE OF WIRING DEVICES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16140 -1 A. Wall Switches. B. Receptacles. C. Device Plates. 1.02 RELATED SECTIONS A. Section 16130 - Raceways and Boxes. 1.03 REFERENCES A. NECA - Standard of Installation. B. NEMA WD 1 - General Requirements for Wring Devices. C. NEMA WD 6 - Wiring Device - Dimensional Requirements. D. NFPA 70 - National Electrical Code. 1.04 QUALIFICATIONS A. Manufacturer: Company specializing in manufacturing the Products specified in this section with minimum three years experience. 1.05 REGULATORY REQUIREMENTS A. Conform to 2015 International Building Code see Village Code (Chapter 21) for Local Amendments. B. Conform to 2015 International Residential Code see Village Code (Chapter 21) for Local Amendments. C. Conform to 2015 International Energy Code see Village Code (Chapter 21) for Local Amendments. D. Conform to 2015 International Mechanical Code see Village Code (Chapter 21) for Local Amendments. E. Conform to 2015 International Fuel Gas Code see Village Code (Chapter 21) for Local Amendments. F. Conform to 2014 National Electric Code see Village Code (Chapter 21) for Local Amendments. G. Conform to Illinois State Plumbing Code see Village Code (Chapter 21) for Local Amendments. 2018 HVAC REPLACEMENT AT VILLAGE OF WIRING DEVICES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16140 -1 H. Products: Listed and classified by Underwriter's Laboratories, Inc. as suitable for the purpose specified and indicated. PART 2 - PRODUCTS 2.01 WALL SWITCHES A. Manufacturers: 1. Hubbell, Model CS1221. 2. Leviton 1221-2. 3. Bryant. B. Description: NEMA WD 1, specification grade, AC only general -use snap switch. C. Body and Handle: White plastic with toggle handle. D. Ratings: 1. Voltage: 120-277 volts, AC. 2. Current: 20 amperes. E. Provide similar three-way, four-way and lighted handle switches where indicated on drawings. F. Key type switches shall utilize a flat head key only, fork or "h" type keys are not acceptable. 2.02 RECEPTACLES A. Manufacturers: 1. Hubbell, Model CR5352. 2. Leviton 5352. 3. Bryant. B. Description: NEMA WD 1, specification grade general use receptacle. C. Device Body: Flush, nylon face, back and side wired, white in color. D. Configuration: NEMA WD 6, type as specified and indicated. E. Convenience Receptacle: Type 5-20. 2.03 GROUND FAULT A. Manufacturers: 1. Hubbell, Model GF20L. 2. Leviton. 3. Bryant. B. Description: NEMA WD 1, commercial specification grade GFCI duplex receptacle. C. Device Body: Flush, polycarbonate face, back and side wired, white in color. 2018 HVAC REPLACEMENT AT VILLAGE OF WIRING DEVICES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16140 - 2 2018 HVAC REPLACEMENT AT VILLAGE OF WIRING DEVICES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16140 - 3 D. Configuration: NEMA WD 6, type as specified and indicated. E. Convenience Receptacle: Type 5-20. 2.04 WALL PLATES A. Decorative Cover Plate: In finished areas for switches and receptacles brushed stainless steel. B. Surface raceway system plate: Utilize plate specifically designed for raceway system and device. C. Cover plate: In unfinished areas provide cadmium plated steel. PART 3 - EXECUTION 3.01 EXAMINATION A. Verify that outlet boxes are installed at proper height. B. Verify that wall openings are neatly cut and will be completely covered by wall plates. C. Verify that branch circuit wiring installation is completed, tested, and ready for connection to wiring devices. 3.02 PREPARATION A. Provide extension rings to bring outlet boxes flush with finished surface. B. Clean debris from outlet boxes. 3.03 INSTALLATION A. Install in accordance with NECA "Standard of Installation." B. Install devices plumb and level. C. Install switches with OFF position down. D. Install receptacles with grounding pole on bottom. E. Connect wiring device grounding terminal to branch circuit equipment grounding conductor. F. Install decorative plates on switch, receptacle, and blank outlets in finished areas. G. Connect wiring devices by wrapping conductor around screw terminal. H. Use jumbo size plates for outlets installed in masonry walls. I. Install galvanized steel plates on outlet boxes and junction boxes in unfinished areas, above accessible ceilings, and on surface mounted outlets. 2018 HVAC REPLACEMENT AT VILLAGE OF WIRING DEVICES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16140 - 3 3.04 INTERFACE WITH OTHER PRODUCTS A. Install wall switch 48 inches above finished floor. B. Install convenience receptacle 16 inches above finished floor. C. Install convenience receptacle 6 inches above counter or back splash of counter. 3.05 FIELD QUALITY CONTROL A. Inspect each wiring device for defects. B. Operate each wall switch with circuit energized and verify proper operation. C. Verify that each receptacle device is energized. D. Test each receptacle device for proper polarity. E. Test each GFCI receptacle device for proper operation. 3.06 ADJUSTING A. Adjust devices and wall plates to be flush and level. 3.07 CLEANING A. Clean exposed surfaces to remove splatters and restore finish. END OF SECTION 16140 2018 HVAC REPLACEMENT AT VILLAGE OF WIRING DEVICES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16140 - 4 SECTION 16150 WIRING CONNECTIONS PART 1 - GENERAL 1.01 SECTION INCLUDES 2018 HVAC REPLACEMENT AT VILLAGE OF WIRING CONNECTIONS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16150 -1 A. Electrical Connections to Equipment. 1.02 RELATED SECTIONS A. Section 16123 - Building Wire and Cable. B. Section 16130 - Raceway and Boxes. 1.03 REFERENCES A. NEMA WD 1 (National Electrical Protection Association) - General Purpose Wring Devices. B. NEMA WD 6 (National Electrical Protection Association) - Wring Devices - Dimensional Requirements. 1.04 CLOSEOUT SUBMITTALS A. Project Record Documents: Record actual locations, sizes, and configurations of equipment connections. 1.05 COORDINATION A. Obtain and review shop drawings, product data, manufacturer's wiring diagrams, and manufacturer's instructions for equipment furnished under other sections. B. Determine connection locations and requirements. C. Sequence rough -in of electrical connections to coordinate with installation of equipment. D. Sequence electrical connections to coordinate with start-up of equipment. PART 2 - PRODUCTS 2.01 CORD AND PLUGS A. Manufacturers: 1. Arrow Hart. 2. Hubbell. 3. Leviton. B. Attachment Plug Construction: Conform to NEMA WD 1. C. Configuration: NEMA WD 6; match receptacle configuration at outlet furnished for equipment. 2018 HVAC REPLACEMENT AT VILLAGE OF WIRING CONNECTIONS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16150 -1 PART 3 W EXECUTION 3.01 EXAMINATION A. Verify equipment is ready for electrical connection, for wiring, and to be energized. 3.02 INSTALLATION A. Make electrical connections. B. Make conduit connections to equipment using flexible conduit. Use liquidtight flexible conduit with watertight connectors in damp or wet locations. C. Connect heat producing equipment using wire and cable with insulation suitable for temperatures encountered. D. Install receptacle outlet to accommodate connection with attachment plug. E. Install cord and cap for field -supplied attachment plug. F. Install suitable strain -relief clamps and fittings for cord connections at outlet boxes and equipment connection boxes. G. Locate and install disconnect switches, controllers, control stations, and control devices to complete equipment wiring requirements. Locations shall accommodate code and manufacturer required clearances for operation and maintenance. H. Install terminal block jumpers to complete equipment wiring requirements. Install interconnecting conduit and wiring between devices and equipment to complete equipment wiring requirements. J. Coordinate and provide conductor sizes and number of sets as required to match equipment lug sizes and connection points. K. Coolers and Freezers: Cut and seal conduit openings in freezer and cooler walls, floor, and ceilings. 3.03 ADJUSTING A. Cooperate with utilization equipment installers and field service personnel during checkout and starting of equipment to allow testing and balancing and other startup operations. Provide personnel to operate electrical system and checkout wiring connection components and configurations. END OF SECTION 16150 2018 HVAC REPLACEMENT AT VILLAGE OF WIRING CONNECTIONS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16150 - 2 SECTION 16190 HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS PART 1 - GENERAL 1.01 SECTION INCLUDES A. Conduit supports. B. Formed steel channel. C. Spring steel clips. D. Sleeves. E. Mechanical sleeve seals. F. Firestopping relating to electrical work. G. Firestopping accessories. H. Equipment bases and supports. 1.02 REFERENCES A. ASTM International: 1. ASTM E84 - Standard Test Method for Surface Burning Characteristics of Building Materials. 2. ASTM E119 - Standard Test Methods for Fire Tests of Building Construction and Materials. 3. ASTM E814 - Standard Test Method for Fire Tests of Through -Penetration Fire Stops. 4. ASTM E1966 - Standard Test Method for Fire -Resistive Joint Systems. B. FM Global: 1. FM - Approval Guide, A Guide to Equipment, Materials & Services Approved By Factory Mutual Research For Property Conservation. C. National Fire Protection Association: 1. NFPA 70 - National Electrical Code. D. Underwriters Laboratories Inc.: 1. UL 263 - Fire Tests of Building Construction and Materials. 2. UL 723 - Tests for Surface Burning Characteristics of Building Materials. 3. UL 1479 - Fire Tests of Through -Penetration Firestops. 4. UL 2079 - Tests for Fire Resistance of Building Joint Systems. 5. UL - Fire Resistance Directory. E. Intertek Testing Services (Warnock Hersey Listed): 1. WH - Certification Listings. 2018 HVAC REPLACEMENT AT VILLAGE OF HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16190 -1 1.03 DEFINITIONS A. Firestopping (Through -Penetration Protection System): Sealing or stuffing material or assembly placed in spaces between and penetrations through building materials to arrest movement of fire, smoke, heat, and hot gases through fire rated construction. 1.04 SYSTEM DESCRIPTION A. Firestopping Materials: ASTM E119, ASTM E814, UL 263, and UL 1479 to achieve fire ratings as noted on Drawings for adjacent construction, but not less than 1 hour fire rating. 1. Ratings may be 3 -hours for firestopping in through -penetrations of 4 -hour fire rated assemblies unless otherwise required by applicable codes. B. Surface Burning: ASTM E84 and UL 723 with maximum flame spread / smoke developed rating of 25/450. C. Firestop interruptions to fire rated assemblies, materials, and components. 1.05 PERFORMANCE REQUIREMENTS A. Firestopping: Conform to applicable code and UL for fire resistance ratings and surface burning characteristics. B. Firestopping: Provide certificate of compliance from authority having jurisdiction indicating approval of materials used. 1.06 SUBMITTALS A. Section 01300 - Submittal Procedures: Requirements for submittals. B. Shop Drawings: Indicate system layout with location and detail of trapeze hangers, where required. C. Product Data: 1. Hangers and Supports: Submit manufacturers catalog data including load capacity. 2. Firestopping: Submit data on product characteristics, performance and limitation criteria. D. Firestopping Schedule: Submit schedule of opening locations and sizes, penetrating items, and required listed design numbers to seal openings to maintain fire resistance rating of adjacent assembly. E. Design Data: Indicate load carrying capacity of trapeze hangers and hangers and supports. F. Manufacturer's Installation Instructions: 1. Hangers and Supports: Submit special procedures and assembly of components. 2. Firestopping: Submit preparation and installation instructions. 2018 HVAC REPLACEMENT AT VILLAGE OF HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16190 - 2 G. Manufacturer's Certificate: Certify products meet or exceed specified requirements. H. Engineering Judgments: For conditions not covered by UL or WH listed designs, submit judgments by licensed professional engineer suitable for presentation to authority having jurisdiction for acceptance as meeting code fire protection requirements. 1.07 QUALITY ASSURANCE A. Through Penetration Firestopping of Fire Rated Assemblies: ASTM E814 with 0.10 inch water gage minimum positive pressure differential to achieve fire F -Ratings and temperature T -Ratings as indicated on Drawings, but not less than 1 -hour. 1. Wall Penetrations: Fire F -Ratings as indicated on Drawings, but not less than 1 -hour. 2. Floor and Roof Penetrations: Fire F -Ratings and temperature T -Ratings as indicated on Drawings, but not less than 1 -hour. a. Floor Penetrations within Wall Cavities: T -Rating is not required. B. Through Penetration Firestopping of Non -Fire Rated Floor and Roof Assemblies: Materials to resist free passage of flame and products of combustion. 1. Noncombustible Penetrating Items: Noncombustible materials for penetrating items connecting maximum of three stories. 2. Penetrating Items: Materials approved by authorities having jurisdiction for penetrating items connecting maximum of two stories. C. Fire Resistant Joints in Fire Rated Floor, Roof, and Wall Assemblies: ASTM E1966 or UL 2079 to achieve fire resistant rating as indicated on Drawings for assembly in which joint is installed. D. Fire Resistant Joints between Floor Slabs and Exterior Walls: ASTM E119 with 0.10 inch water gage minimum positive pressure differential to achieve fire resistant rating as indicated on Drawings for floor assembly. E. Surface Burning Characteristics: 25/450 flame spread/smoke developed index when tested in accordance with ASTM E84. F. Maintain one copy of each document on site. 1.08 QUALIFICATIONS A. Manufacturer: Company specializing in manufacturing Products specified in this section with minimum three years documented experience. B. Installer: Company specializing in performing work of this section with minimum three years documented experience. 2018 HVAC REPLACEMENT AT VILLAGE OF HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16190 - 3 1.09 DELIVERY, STORAGE, AND HANDLING A. Accept materials on site in original factory packaging, labeled with manufacturer's identification. B. Protect from weather and construction traffic, dirt, water, chemical, and mechanical damage, by storing in original packaging. 1.10 ENVIRONMENTAL REQUIREMENTS A. Do not apply firestopping materials when temperature of substrate material and ambient air is below 60 degrees F. B. Maintain this minimum temperature before, during, and for minimum 3 days after installation of firestopping materials. C. Provide ventilation in areas to receive solvent cured materials. 1.11 REGULATORY REQUIREMENTS A. Conform to 2015 International Building Code see Village Code (Chapter 21) for Local Amendments. B. Conform to 2015 International Residential Code see Village Code (Chapter 21) for Local Amendments. C. Conform to 2015 International Energy Code see Village Code (Chapter 21) for Local Amendments. D. Conform to 2015 International Mechanical Code see Village Code (Chapter 21) for Local Amendments. E. Conform to 2015 International Fuel Gas Code see Village Code (Chapter 21) for Local Amendments. F. Conform to 2014 National Electric Code see Village Code (Chapter 21) for Local Amendments. G. Conform to Illinois State Plumbing Code see Village Code (Chapter 21) for Local Amendments. H. Products: Listed and classified by Underwriter's Laboratories, Inc. as suitable for the purpose specified and indicated. PART 2 - PRODUCTS 2.01 CONDUIT SUPPORTS A. Manufacturers: 1. Allied Tube & Conduit Corp. 2. Electroline Manufacturing Company. 3. O -Z Gedney Co. B. Hanger Rods: Threaded high tensile strength galvanized carbon steel with free running threads. 2018 HVAC REPLACEMENT AT VILLAGE OF HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16190 - 4 C. Beam Clamps: Malleable Iron, with tapered hole in base and back to accept either bolt or hanger rod. Set screw: hardened steel. D. Conduit clamps for trapeze hangers: Galvanized steel, notched to fit trapeze with single bolt to tighten. E. Conduit clamps - general purpose: One hole malleable iron for surface mounted conduits. F. Cable Ties: High strength nylon temperature rated to 185 degrees F. self-locking. 2.02 FORMED STEEL CHANNEL A. Manufacturers: 1. Allied Tube & Conduit Corp. 2. B -Line Systems. 3. Midland Ross Corporation, Electrical Products Division. 4. Unistrut Corp. B. Product Description: Galvanized 12 gage thick steel. With holes 1-1/2 inches on center. 2.03 SPRING STEEL CLIPS A. Manufacturers: 1. B -Line Systems. 2. Erico, Inc. 3. Thomas & Betts Corp. B. Product Description: Mounting hole and screw closure. 2.04 SLEEVES A. Sleeves for cabling Through Non -fire Rated Floors: 18 gage thick galvanized steel B. Sleeves for cabling Through Non -fire Rated Beams, Walls, Footings, and Potentially Wet Floors: Steel pipe or 18 gage thick galvanized steel. C. Sleeves for conduits or cabling Through Fire Rated and Fire Resistive Floors and Walls, and Fire Proofing: Prefabricated fire rated sleeves including seals, UL listed. D. Stuffing Type Fire -stopping Insulation: Glass fiber type, non-combustible. 2.05 MECHANICAL SLEEVE SEALS A. Manufacturers: 1. Thunderline Link -Seal, Inc. 2. NMP Corporation. 3. Wiremold. 2018 HVAC REPLACEMENT AT VILLAGE OF HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16190 - 5 B. Product Description: Modular mechanical type, consisting of interlocking synthetic rubber links shaped to continuously fill annular space between object and sleeve, connected with bolts and pressure plates causing rubber sealing elements to expand when tightened, providing watertight seal and electrical insulation. 2.06 FIRESTOPPING A. Manufacturers: 1. Dow Corning Corp. 2. Fire Trak Corp. 3. Hilti Corp. 4. International Protective Coating Corp. 5. 3M fire Protection Products. 6. Specified Technology, Inc. B. Product Description: Different types of products by multiple manufacturers are acceptable as required to meet specified system description and performance requirements; provide only one type for each similar application. 1. Silicone Firestopping Elastomeric Firestopping: Silicone elastomeric compound and compatible silicone sealant. 2. Foam Firestopping Compounds: Foam compound. 3. Formulated Firestopping Compound of Incombustible Fibers: Formulated compound mixed with incombustible non -asbestos fibers. 4. Fiber Stuffing and Sealant Firestopping: Composite of mineral or ceramic fiber stuffing insulation with silicone elastomer for smoke stopping. 5. Mechanical Firestopping Device with Fillers: Mechanical device with incombustible fillers and silicone elastomer, covered with sheet stainless steel jacket, joined with collars, penetration sealed with flanged stops. 6. Intumescent Firestopping: Intumescent putty compound which expands on exposure to surface heat gain. 7. Firestop Pillows: Formed mineral fiber pillows. C. Color: Where fire proofing will be visible after construction, provide products as selected by the architect products from manufacturer's full range of colors. 2.07 FIRESTOPPING ACCESSORIES A. Primer: Type recommended by firestopping manufacturer for specific substrate surfaces and suitable for required fire ratings. B. Dam Material: Permanent 1. Mineral fiberboard. 2. Mineral fiber matting. 3. Sheet metal. 4. Alumina silicate fire board. C. Installation Accessories: Provide clips, collars, fasteners, temporary stops or dams, and other devices required to position and retain materials in place. D. General: Furnish UL listed products. 2018 HVAC REPLACEMENT AT VILLAGE OF HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16190 - 6 2. Select products with rating not less than rating of wall or floor being penetrated. E. Non -Rated Surfaces: 1. Stamped steel, chrome plated, hinged, split ring escutcheons or floor plates or ceiling plates for covering openings in occupied areas where conduit is exposed. 2. For exterior wall openings below grade, furnish modular mechanical type seal consisting of interlocking synthetic rubber links shaped to continuously fill annular space between conduit and cored opening or water -stop type wall sleeve. PART 3 - EXECUTION 3.01 EXAMINATION A. Verification of existing conditions before starting work. B. Verify openings are ready to receive sleeves. C. Verify openings are ready to receive firestopping. 3.02 PREPARATION A. Clean substrate surfaces of dirt, dust, grease, oil, loose material, or other matter affecting bond of firestopping material. B. Remove incompatible materials affecting bond. C. Install backing and/or damming materials to arrest liquid material leakage. D. Obtain permission from Architect/Engineer before using powder -actuated anchors. E. Obtain permission from Architect or Structural Engineer before drilling or cutting structural members. 3.03 INSTALLATION -HANGERS AND SUPPORTS A. Anchors and Fasteners: 1. Concrete Structural Elements: Provide precast inserts, expansion anchors, powder actuated anchors and preset inserts. 2. Steel Structural Elements: Provide beam clamps, steel ramset fasteners, and welded fasteners. 3. Concrete Surfaces: Provide self -drilling anchors and expansion anchors. 4. Hollow Masonry, Plaster, and Gypsum Board Partitions: Provide toggle bolts and hollow wall fasteners. 5. Solid Masonry Walls: Provide expansion anchors and preset inserts. 6. Sheet Metal: Provide sheet metal screws. 7. Wood Elements: Provide wood screws. B. Inserts: 1. Install inserts for placement in concrete forms. 2018 HVAC REPLACEMENT AT VILLAGE OF HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16190 - 7 2. Install inserts for suspending hangers from reinforced concrete slabs and sides of reinforced concrete beams. 3. Provide hooked rod to concrete reinforcement section for inserts carrying pipe over 4 inches. 4. Where concrete slabs form finished ceiling, locate inserts flush with slab surface. 5. Where inserts are omitted, drill through concrete slab from below and provide through -bolt with recessed square steel plate and nut above recessed into and grouted flush with slab. C. Install conduit and raceway support and spacing in accordance with NEC. D. Do not fasten supports to pipes, ducts, mechanical equipment, or conduit. E. Install multiple conduit runs on common hangers. F. Supports: 1. Fabricate supports from structural steel or formed steel channel. Install hexagon head bolts to present neat appearance with adequate strength and rigidity. Install spring lock washers under nuts. 2. Install surface mounted cabinets and panelboards with minimum of four anchors. 3. In wet and damp locations install steel channel supports to stand cabinets and panelboards 1 inch off wall. 4. Support vertical conduit at every floor. 3.04 INSTALLATION - FIRESTOPPING A. Install material at fire rated construction perimeters and openings containing penetrating sleeves, piping, ductwork, conduit and other items, requiring firestopping. B. Apply primer where recommended by manufacturer for type of firestopping material and substrate involved, and as required for compliance with required fire ratings. C. Apply firestopping material in sufficient thickness to achieve required fire and smoke rating, to uniform density and texture. D. Compress fibered material to maximum 40 percent of its uncompressed size. E. Place foamed material in layers to ensure homogenous density, filling cavities and spaces. Place sealant to completely seal junctions with adjacent dissimilar materials. F. Place intumescent coating in sufficient coats to achieve rating required. G. Remove dam material after firestopping material has cured. H. Fire Rated Surface: 1. Seal opening at floor, wall, partition, ceiling, and roof as follows: a. Install sleeve through opening and extending beyond minimum of 1 inch on both sides of building element. b. Size sleeve allowing minimum of 1 inch void between sleeve and building element. 2018 HVAC REPLACEMENT AT VILLAGE OF HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16190 - 8 C. Pack void with backing material. d. Seal ends of sleeve with UL listed fire resistive silicone compound to meet fire rating of structure penetrated. 2. Where cable tray, conduit, wireway, trough, and cabling penetrates fire rated surface, install firestopping product in accordance with manufacturer's instructions. Non -Rated Surfaces: 1. Seal opening through non -fire rated wall, partition floor, ceiling, and roof opening as follows: a. Install sleeve through opening and extending beyond minimum of 1 inch on both sides of building element. b. Size sleeve allowing minimum of 1 inch void between sleeve and building element. C. Install type of firestopping material recommended by manufacturer. 2. Install escutcheons, floor plates, or ceiling plates where conduit, penetrates non -fire rated surfaces in occupied spaces. Occupied spaces include rooms with finished ceilings and where penetration occurs below finished ceiling. 3. Exterior wall openings below grade: Assemble rubber links of mechanical seal to size of conduit and tighten in place, in accordance with manufacturer's instructions. 4. Interior partitions: Seal pipe penetrations at clean rooms, laboratories, hospital spaces, computer rooms, telecommunication rooms and data rooms. Apply sealant to both sides of penetration to completely fill annular space between sleeve and conduit. 3.05 INSTALLATION - SLEEVES A. Exterior watertight entries: Seal with adjustable interlocking rubber links. B. Conduit penetrations not required to be watertight: Sleeve and fill with silicon foam. C. Set sleeves in position in forms. Provide reinforcing around sleeves. D. Size sleeves large enough to allow for movement due to expansion and contraction. Provide for continuous insulation wrapping. E. Extend sleeves through floors 1 inch above finished floor level. Caulk sleeves. F. Where conduit or raceway penetrates floor, ceiling, or wall, close off space between conduit or raceway and adjacent work with fire stopping insulation and caulk airtight. Provide close fitting metal collar or escutcheon covers at both sides of penetration. G. Install escutcheons at finished surfaces to match surrounding surfaces. 3.06 FIELD QUALITY CONTROL A. Inspect installed firestopping for compliance with specifications and submitted schedule. 2018 HVAC REPLACEMENT AT VILLAGE OF HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16190 - 9 3.07 CLEANING A. Section 01700 - Execution and Closeout Requirements: Requirements for cleaning. B. Clean adjacent surfaces of firestopping materials. 3.08 PROTECTION OF FINISHED WORK A. Section 01700 - Execution and Closeout Requirements: Requirements for protecting finished Work. B. Protect adjacent surfaces from damage by material installation. END OF SECTION 16190 2018 HVAC REPLACEMENT AT VILLAGE OF HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16190 - 10 SECTION 16195 IDENTIFICATION FOR ELECTRICAL SYSTEMS PART 1 - GENERAL 1.01 SECTION INCLUDES A. Nameplates. B. Labels. C. Wire markers. D. Conduit markers. E. Stencils. F. Lockout Devices. 1.02 SUBMITTALS A. Section 01300 - Submittal Procedures: Submittal procedures. B. Product Data: 1. Submit manufacturer's catalog literature for each product required. 2. Submit electrical identification schedule including list of wording, symbols, letter size, color coding, tag number, location, and function. C. Manufacturer's Installation Instructions: Indicate installation instructions, special procedures, and installation. 1.03 ENVIRONMENTAL REQUIREMENTS A. Section 01600 - Product Requirements: Environmental conditions affecting products on site. B. Install labels and nameplates only when ambient temperature and humidity conditions for adhesive are within range recommended by manufacturer. 1.04 REGULATORY REQUIREMENTS A. Conform to 2015 International Building Code see Village Code (Chapter 21) for Local Amendments. B. Conform to 2015 International Residential Code see Village Code (Chapter 21) for Local Amendments. C. Conform to 2015 International Energy Code see Village Code (Chapter 21) for Local Amendments. D. Conform to 2015 International Mechanical Code see Village Code (Chapter 21) for Local Amendments. 2018 HVAC REPLACEMENT AT VILLAGE OF IDENTIFICATION FOR ELECTRICAL SYSTEMS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16195 -1 E. Conform to 2015 International Fuel Gas Code see Village Code (Chapter 21) for Local Amendments. F. Conform to 2014 National Electric Code see Village Code (Chapter 21) for Local Amendments. G. Conform to Illinois State Plumbing Code see Village Code (Chapter 21) for Local Amendments. H. Products: Listed and classified by Underwriter's Laboratories, Inc. as suitable for the purpose specified and indicated. PART 2 - PRODUCTS 2.01 NAMEPLATES A. Furnish materials in accordance with industry standards. B. Product Description: Laminated three -layer plastic with engraved black letters on white contrasting background color. C. Letter Size: 1. 1/8 inch high letters for identifying individual equipment and loads. 2. 1/4 inch high letters for identifying grouped equipment and loads. D. Minimum nameplate thickness: 3/32 inch. 2.02 LABELS A. Furnish materials in accordance with industry standards. B. Labels: Embossed adhesive tape, with 3/16 inch white letters on black background. 2.03 WIRE MARKERS A. Furnish materials in accordance with industry standards. B. Description: Cloth tape, split sleeve, or tubing type wire markers. C. Legend: 1. Power and Lighting Circuits: Actual branch circuit or feeder number. 2. Control Circuits: Control wire number as indicated on schematic and interconnection diagrams. D. Conduit And Raceway Markers E. Furnish materials in accordance with industry standards. F. Description: Labels fastened with adhesive or stencils. G. Color: 1. 480 Volt System: Black lettering on white background. 2. 208 Volt System: Black lettering on white background. 2018 HVAC REPLACEMENT AT VILLAGE OF IDENTIFICATION FOR ELECTRICAL SYSTEMS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16195 - 2 H. Legend: 1. Medium Voltage System: HIGH VOLTAGE. 2. 480 Volt System: 480 VOLTS. HIGH VOLTAGE. 3. 208 Volt System: 208 VOLTS. 2.04 STENCILS A. Furnish materials in accordance with industry standards. B. Stencils: With clean cut symbols and letters of following size: 1. Up to 2 inches Outside Diameter of Raceway: 1/2 inch high letters. 2. 2-1/2 to 6 inches Outside Diameter of Raceway: 1 inch high letters. C. Stencil Paint: As specified in Section 09900, semi -gloss enamel, colors conforming to the following: 1. Black lettering on white background. 2. White lettering on gray background. 3. Red lettering on white background. 4. Blue lettering on white background. 2.05 LOCKOUT DEVICES A. Lockout Hasps: 1. Anodized aluminum or reinforced nylon hasp with erasable label surface; size minimum 7-1/4" x 3". PART 3 - EXECUTION 3.01 PREPARATION A. Degrease and clean surfaces to receive adhesive for identification materials. B. Prepare surfaces in accordance with Section 09900 for stencil painting. 3.02 INSTALLATION A. Install identifying devices after completion of painting. B. Nameplate Installation: 1. Install nameplate parallel to equipment lines. 2. Install nameplate for each electrical distribution and control equipment enclosure with corrosive -resistant mechanical fasteners, or adhesive. 3. Install nameplates for each control panel and major control components located outside panel with corrosive -resistant mechanical fasteners, or adhesive. 4. Secure nameplate to equipment front using screws, rivets, or adhesive. 5. Secure nameplate to inside surface of door on recessed panelboard in finished locations. 2018 HVAC REPLACEMENT AT VILLAGE OF IDENTIFICATION FOR ELECTRICAL SYSTEMS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16195 - 3 6. Install nameplates for the following: a. Switchboards. b. Panelboards. C. Transformers. d. Service Disconnects. e. Motor Starters. C. Label Installation: 1. Install label parallel to equipment lines. 2. Install label for identification of individual control device stations. 3. Install labels for permanent adhesion and seal with clear lacquer. D. Wire Marker Installation: 1. Install wire marker for each conductor at panelboard gutters; pull boxes, outlet and junction boxes, and each load connection. 2. Mark data cabling at each end. Install additional marking at accessible locations along the cable run. 3. Install labels at data outlets identifying patch panel and port designation as indicated on Drawings. E. Conduit Marker Installation: 1. Install conduit marker for each conduit 1 1/2" and larger longer than 20 feet. 2. Conduit Marker Spacing: 20 feet on center. 3. Raceway Painting: Identify conduit using field painting. a. Paint colored band on each conduit longer than 20 feet. b. Paint bands 20 feet on center. C. Color: Utilize the owners standard color coding. If no standard exists provide; 1) 480 Volt System: Orange. 2) 208 Volt System: Blue. END OF SECTION 16195 2018 HVAC REPLACEMENT AT VILLAGE OF IDENTIFICATION FOR ELECTRICAL SYSTEMS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16195 - 4 SECTION 16441 ENCLOSED SWITCHES PART 1 - GENERAL 1.01 SECTION INCLUDES 2018 HVAC REPLACEMENT AT VILLAGE OF ENCLOSED SWITCHES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16441 -1 A. Fusible Switches. B. Nonfusible Switches. 1.02 RELATED SECTIONS A. Section 16477 - Fuses. 1.03 REFERENCES A. NECA - Standard of Installation (published by the National Electrical Contractors Association). B. NEMA FU1 - Low Voltage Cartridge Fuses. C. NEMA KS1 - Enclosed and Miscellaneous Distribution Equipment Switches (600 Volts Maximum). D. NETA ATS - Acceptance Testing Specifications for Electrical Power Distribution Equipment and Systems (published by the International Electrical Testing Association). E. NFPA 70 - National Electrical Code. 1.04 SUBMITTALS FOR REVIEW A. Section 01300 - Submittals: Procedures for submittals. B. Product Data: Provide switch ratings and enclosure dimensions. 1.05 SUBMITTALS FOR CLOSEOUT A. Record actual locations of enclosed switches in project record documents. 1.06 QUALIFICATIONS A. Manufacturer: Company specializing in manufacturing the Products specified in this section with minimum ten years experience. 1.07 REGULATORY REQUIREMENTS A. Conform to 2015 International Building Code see Village Code (Chapter 21) for Local Amendments. B. Conform to 2015 International Residential Code see Village Code (Chapter 21) for Local Amendments. 2018 HVAC REPLACEMENT AT VILLAGE OF ENCLOSED SWITCHES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16441 -1 C. Conform to 2015 International Energy Code see Village Code (Chapter 21) for Local 2018 HVAC REPLACEMENT AT VILLAGE OF ENCLOSED SWITCHES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16441 - 2 Amendments. D. Conform to 2015 International Mechanical Code see Village Code (Chapter 21) for Local Amendments. E. Conform to 2015 International Fuel Gas Code see Village Code (Chapter 21) for Local Amendments. F. Conform to 2014 National Electric Code see Village Code (Chapter 21) for Local Amendments. G. Conform to Illinois State Plumbing Code see Village Code (Chapter 21) for Local Amendments. H. Products: Listed and classified by Underwriter's Laboratories, Inc. as suitable for the purpose specified and indicated. PART 2 - PRODUCTS 2.01 MANUFACTURERS A. Square D Company. B. Cutler -Hammer. C. Siemens. 2.02 FUSIBLE SWITCH ASSEMBLIES A. Description: NEMA KS 1, Type HD, heavy duty, enclosed load interrupter knife switch. Handle lockable in OFF position. B. Fuse clips: Designed to accommodate NEMA FU1, Class R fuses. 2.03 NONFUSIBLE SWITCH ASSEMBLIES A. Description: NEMA KS 1, Type HD, heavy duty, enclosed load interrupter knife switch. Handle lockable in OFF position. 2.04 ENCLOSURES A. Fabrication: NEMA KS 1. 1. Interior Dry Locations: Type 1. 2. Exterior Locations: Type 3R. 2018 HVAC REPLACEMENT AT VILLAGE OF ENCLOSED SWITCHES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16441 - 2 PART 3 W EXECUTION 3.01 INSTALLATION A. Install in accordance with NECA "Standard of Installation." B. Install fuses in fusible disconnect switches. C. Apply adhesive tag on inside door of each fused switch indicating NEMA fuse class and size installed. 3.02 FIELD QUALITY CONTROL A. Inspect and test in accordance with NETA ATS, except Section 4 B. Perform inspections and tests listed in NETA ATS, Section 7.5. END OF SECTION 16441 2018 HVAC REPLACEMENT AT VILLAGE OF ENCLOSED SWITCHES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16441 - 3 SECTION 16477 FUSES PART 1 - GENERAL 1.01 SECTION INCLUDES 2018 HVAC REPLACEMENT AT VILLAGE OF FUSES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16477 -1 A. Fuses. 1.02 REFERENCES A. NFPA 70 - National Electric Code. B. NEMA FU 1 - Low Voltage Cartridge Fuses. 1.03 SUBMITTALS A. Submit under provisions of Section 01300. B. Product Data: Provide data sheets showing electrical characteristics including time - current curves. 1.04 PROJECT RECORD DOCUMENTS A. Record actual fuse sizes. 1.05 QUALIFICATIONS A. Manufacturer: Company specializing in manufacturing the products specified in this section with minimum ten years documented experience. 1.06 REGULATORY REQUIREMENTS A. Conform to 2015 International Building Code see Village Code (Chapter 21) for Local Amendments. B. Conform to 2015 International Residential Code see Village Code (Chapter 21) for Local Amendments. C. Conform to 2015 International Energy Code see Village Code (Chapter 21) for Local Amendments. D. Conform to 2015 International Mechanical Code see Village Code (Chapter 21) for Local Amendments. E. Conform to 2015 International Fuel Gas Code see Village Code (Chapter 21) for Local Amendments. F. Conform to 2014 National Electric Code see Village Code (Chapter 21) for Local Amendments. G. Conform to Illinois State Plumbing Code see Village Code (Chapter 21) for Local Amendments. 2018 HVAC REPLACEMENT AT VILLAGE OF FUSES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16477 -1 H. Products: Listed and classified by Underwriter's Laboratories, Inc. as suitable for the purpose specified and indicated. 1.07 MAINTENANCE MATERIALS A. Provide two of each size fuse pullers. 1.08 EXTRA MATERIALS A. Furnish under provisions of Section 01600. B. Provide three of each size and type fuse installed. PART 2 - PRODUCTS 2.01 MANUFACTURERS A. Bussmann. B. Littlefuse. C. Gould Shawmut. 2.02 FUSE REQUIREMENTS A. Dimensions and Performance: NEMA FU 1, Class as specified or indicated. B. Voltage: Provide fuses with voltage rating suitable for circuit phase -to -phase voltage. C. Classification: Class RK1, time delay. PART 3 - EXECUTION 3.01 INSTALLATION A. Install fuses in accordance with manufacturer's instructions. B. Install fuse with label oriented such that manufacturer, type, and size are easily read. END OF SECTION 16477 2018 HVAC REPLACEMENT AT VILLAGE OF FUSES MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16477 - 2 SECTION 16481 ENCLOSED MOTOR CONTROLLERS PART 1 - GENERAL 1.01 SECTION INCLUDES 2018 HVAC REPLACEMENT AT VILLAGE OF ENCLOSED MOTOR CONTROLLERS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16481 -1 A. Manual Motor Starters. B. Magnetic Motor Starters. C. Combination Magnetic Motor Starters. 1.02 RELATED SECTIONS A. Section 16050 - Basic Electrical Materials and Methods. 1.03 REFERENCES A. NFPA 70 - National Electrical Code. B. UL 198C - High -Interrupting Capacity Fuses; Current Limiting Type. C. UL 198E - Class R Fuses. D. NECA "Standard of Installation," published by National Electrical Contractors Association. E. NEMA AB 1 - Molded Case Circuit Breakers. F. NEMA ICS 2 - Industrial Control Devices, Controllers, and Assemblies. G. NEMA ICS 6 - Enclosures for Industrial Controls and Systems. H. NEMA KS 1 - Enclosed Switches. 1.04 SUBMITTALS A. Submit under provisions of Section 01300. B. Product Data: Provide catalog sheets showing voltage, controller size, ratings and size of switching and over current protective devices, short circuit ratings, dimensions, and enclosure details. C. Test Reports: Indicate field test and inspection procedures and test results. 1.05 QUALITY ASSURANCE A. Perform work in accordance with NECA Standard of Installation. 1.06 QUALIFICATIONS A. Manufacturer: Company specializing in manufacturing the Products specified in this section with minimum three years documented experience. 2018 HVAC REPLACEMENT AT VILLAGE OF ENCLOSED MOTOR CONTROLLERS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16481 -1 1.07 REGULATORY REQUIREMENTS A. Conform to 2015 International Building Code see Village Code (Chapter 21) for Local Amendments. B. Conform to 2015 International Residential Code see Village Code (Chapter 21) for Local Amendments. C. Conform to 2015 International Energy Code see Village Code (Chapter 21) for Local Amendments. D. Conform to 2015 International Mechanical Code see Village Code (Chapter 21) for Local Amendments. E. Conform to 2015 International Fuel Gas Code see Village Code (Chapter 21) for Local Amendments. F. Conform to 2014 National Electric Code see Village Code (Chapter 21) for Local Amendments. G. Conform to Illinois State Plumbing Code see Village Code (Chapter 21) for Local Amendments. H. Products: Listed and classified by Underwriter's Laboratories, Inc. as suitable for the purpose specified and indicated. PART 2 - PRODUCTS 2.01 MANUFACTURERS A. Square D Company. B. Cutler -Hammer. C. Siemens. 2.02 MANUAL CONTROLLERS A. Manual Motor Controller: NEMA ICS 2, AC general-purpose Class A manually operated, full -voltage controller with overload element, red pilot light, and push button toggle operator. B. Fractional Horsepower Manual Controller: NEMA ICS 2, AC general-purpose Class A manually operated, full -voltage controller for fractional horsepower induction motors, with thermal overload unit, red pilot light, and toggle operator. C. Enclosure: NEMA ICS 6; Type 1 2.03 AUTOMATIC CONTROLLERS A. Magnetic Motor Controllers: NEMA ICS 2, AC general-purpose Class A magnetic controller for induction motors rated in horsepower. B. Two Speed Controllers: Include integral time delay transition between FAST and SLOW speeds. 2018 HVAC REPLACEMENT AT VILLAGE OF ENCLOSED MOTOR CONTROLLERS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16481 - 2 C. Coil operating voltage: 120 volts, 60 Hertz. D. Overload Relay: NEMA ICS; bimetal. E. Enclosure: NEMA ICS 6, Type 1 unless indicated otherwise or required to suit location. 2.04 PRODUCT FEATURES FOR AUTOMATIC CONTROLLERS A. Auxiliary Contacts: NEMA ICS 2, 2 each field convertible contacts in addition to seal -in contact. B. Cover Mounted Pilot Devices: NEMA ICS 2, standard heavy duty type. C. Pilot Device Contacts: NEMA ICS 2, Form Z, rated A150. D. Indicating Lights: Neon type. E. Selector Switches: Rotary type hand -off -auto. Provide additional high/low push- button type switch for 2 -speed motors. F. Control Power Transformers: 120 volt secondary, in each motor starter. Verify secondary voltage with building controls. Provide fused primary and secondary, and bond unfused leg of secondary to enclosure. 2.05 DISCONNECTS A. Combination Controllers: Combine motor controllers with fusible switch disconnect in common enclosure. B. Fusible Switch Assemblies: NEMA KS 1, enclosed knife switch with externally operable handle. 1. Fuse clips: Designed to accommodate Class R fuses. PART 3 - EXECUTION 3.01 INSTALLATION A. Install enclosed controllers where indicated, in accordance with manufacturer's instructions. B. Install enclosed controllers plumb. Provide supports. C. Height: 5 ft. to operating handle. D. Install fuses in fusible switches. E. Select and install overload heater elements in motor controllers to match installed motor characteristics. F. Provide engraved plastic nameplate G. Provide neatly typed label inside each motor controller door identifying motor served, nameplate horsepower, full load amperes, code letter, service factor, and voltage/phase rating. 2018 HVAC REPLACEMENT AT VILLAGE OF ENCLOSED MOTOR CONTROLLERS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16481 - 3 3.02 FIELD QUALITY CONTROL A. Inspect and test each enclosed controller to NEMA ICS 2. END OF SECTION 16481 2018 HVAC REPLACEMENT AT VILLAGE OF ENCLOSED MOTOR CONTROLLERS MT. PROSPECT PUBLIC WORKS FACILITY SECTION 16481 - 4 IWNI flIQIIIIIIIIII IIUllNN ILII IkWIIII lVN tttt VIII �Spi �ry ^��\\U�1W,�ph�11� a uu iuu�wgl � Pei I�I�I�Irlrlaaa tlI 6fli r fluI nulfl yin OIr &oi rfl n ��IIII�IIAI ialll IVI u11 v HVAC REPLACEMENT At MOUNT PROSPECT PUBLIC WORKS FACILITY 814-A-2 Bid Set July 25, 2018 Mechanical/Electrical Dwq. No. Description ME -1 Mechanical/Electrical Coordination Plan HVAC Dwq. No. Description M-1 Partial HVAC Floor Plans M-2 HVAC Demolition Roof Plan M-3 HVAC Roof Plan M-4 HVAC Schedules M-5 HVAC Details M-6 HVAC Details PLUMBING Dwq. No. Description P-1 Partial Plumbing Floor Plans P-2 Plumbing Details And Specifications ELECTRICAL Dwq. No. Description E-1 Electrical Demolition Roof Plan E-2 Electrical Roof Plan STRUCTURAL Dwq. No. Description S-1 Structural Plan ROOFING Dwq. 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